ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAYFAC P-8-624-34(4)(5)(6)(7)(8)(9)(l0)(11)Where lines cross, drill a 1 /2–inch hole. (Refer to figure 5-36.)NOTEDO not tighten capscrews in step 5.Position mounting member on skid base, and install the capscrew, flatwashers, Iockwasher, and nut.Position the mounting member until it is parallel to the top of the skid base. Mounting member’s topsurface should be 7/8 inch lower than top of skid base. (Refer to figure 5-36.) Use a C-clamp to holdmounting member in position.Measure mounting member along skid, and using mounting member as a template, drill end hole,and install capscrew, washers, Iockwasher, and nut. Measurement from top of mounting member totop of skid base bar must be 7/8 inch before holes are drilled. (Refer to figure 5-35.)Drill holes and install remaining capscrews, flatwashers, Iockwashers, and nuts on mountingmember. Heads of capscrews must be outside of skid. (Due to location of tool box, one capscrewmust have head positioned in tool box.) (Refer to figure 5-36.) This capscrew is longer than othercapscrews. Do not tighten capscrews.Repeat steps (1) thru (5) for mounting member on other skid.Remove oil drain plug. Install fitting, hose, and clamp supplied with acoustic suppression kit.Position roof stiffeners and sealing angle on generator set. Install hexhead capscrews andIockwashers to secure roof stiffeners. Do not tighten cap-crews on sealing angle. (Refer to figure5-34.)NOTELifting clevises must be in raised position prior to installing side paneIs. Ensure rubbermounting pads remain in position when installing side panels.NOTEBottom tray assembly will only go onto unit one way. Note location of weld nuts inrelation to fork Iift tunnels. Bottom tray assembly must be cleaned and rubber sealgreased with GAA prior to installing.(12)(13)(14)(15)(16)(17)Using a suitable lifting device, raise generator set and place 6“x6” blocks under skids. Lowergenerator set onto blocks.Grease inside of generator set skids with grease (GAA).Using a suitable lifting device, raise generator set, remove 6“x6” blocks, and place 2“x4” blocksunder skids of generator set. Lower generator set onto 2“x4” blocks. Ensure blocks are under skidsonly. Do not remove tension from lifting device.Slide bottom tray under generator set. Ensure weld nuts are positioned in down position. Weld nutsshould be centered on fork lift tunnel holes.Raise bottom tray assembly, and install keepers, washers, and capscrews to secure one side ofbottom tray assembly. (Refer to figure 5-34.)Raise generator set, and remove 2“x4” blocks. Place a 1 “x4” block under bottom tray assembly onother side and slowly lower generator set to push bottom tray assembly into position. Rubber mustnot bend or be allowed to tear loose when generator set is lowered.5-72
ARMY TM 9-6115464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34(18)(19)(20)(21)(22)(23)(24)(25)(26)Install keepers, washers, and capscrews to secure the bottom tray assembly. (Refer to figure 5-34.)Raise generator set, and remove 1“x4” block. Lower generator set and remove lifting device.CAUTIONDo not allow side panel to fall from mounting members or set side panels on threadedstuds. Failure to observe this caution could result in equipment damage.Raise side panel skirt 90° and remove from side panel assembly. Remove screws, capscrews,washers, keepers, and remove upper side panel skirt. (Refer to figure 5-37.) Attach lifting sling, andcarefully raise and position side panel assembly on mounting member.Install three rubber washers, three flatwashers, and three locking nuts supplied with kit in bottom ofside panel. Ensure rubber flaps are flat against radiator and are pointed forward. Remove plasticplug and feed oil drain hose through side panel hole. (Refer to figure 5-36.)Remove lifting sling from side panel.Repeat steps (20) thru (22) to install other side panel.CAUTIONDo not allow front lower panel to drop or set on ground.result if caution is not observed.Damage to brackets couldPosition front lower panel assembly on generator set. Ensure top rubber flap is in raised position onradiator shell lip. Remove plastic plugs from rotolock holes. Align male and female rotolocks and,using hex tool, turn rotolocks to secure the front lower panel assembly. (Refer to figure 5-37.) Installplastic plugs. Ensure mounting zee is below bottom tray assembly.Attach lifting strap to front top panel, and raise front top panel assembly on side panels. Ensurealignment pins fit in holes for proper alignment. Remove plastic plugs from rotolock holes. Align maleand female rotolocks and, using hex tool, turn rotolock to secure the front top panel assembly.Remove lifting strap. (Refer to figure 5-37.) Install plastic plugs.Position exhaust extension on engine exhaust. Install and tighten clamp to secure the exhaustextension. Exhaust extension opening must be pointed down and must not interfere with othercomponents later.CAUTIONDo not allow rear panel assembly to drop or set on ground. Damage to brackets couldresult if caution is not observed.(27)Attach lifting strap on rear panel assembly, and position rear panel assembly on generator set.Ensure alignment pins are in holes for proper alignment. Remove plastic plugs from rotolock holes.Align male and female rotolocks and, using hex tool, turn rotolocks to secure the rear panelassembly. Remove lifting strap. (Refer to figure 5-37.) Install plastic plugs. Ensure mounting zee isbelow bottom tray assembly.NOTEEnsure lifting clevises are in the raised position before installing the roof panel assembly.5-73
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Table 1-1. FITS AND TOLERANCES (CON
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(c)(d)(e)Pull all slack from the le
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REPAIR INSTRUCTIONSARMY TM 9-6115-4
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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