ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

More documents

Recommendations

Info

ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34(21) Remove minor rough spots, scores, and scratches from bushings using fine crows cloth or a finestone dipped in cleaning solvent. Wash the bushings thoroughly in cleaning solvent to remove all gritand metal particles.d. Assembly.(1) Assemble starter assembly in reverse order of removal procedures using new gaskets.(2) If brushes were replaced, run in new brushes as follows:(a)(b)(c)Cover armature commutator with a piece of No. 00 grit sandpaper.Temporarily install brushes and commutator end frame and run in brushes.Disassemble, remove sandpaper, and clean armature commutator and brushholder assembly withfiltered compressed air.e. Testing.(1) Test overrun clutch as follows:(a) Rotate drive gear back and forth. Gear should turn freely in direction of motor rotation and rotatearmature shaft in other direction.(b) If gear turns armature shaft in both directions, the overrun clutch is binding and must be replaced.(c) If gear does not rotate armature shaft in either direction, the overrun clutch is slipping and must bereplaced.(2) Test starter solenoid assembly as follows:(a)(b)(c)(d)(e)(f)Remove terminal lead (3, figure 3-1).Apply 24 Vdc between the negative terminal and the small terminal of the solenoid assembly.Solenoid actuation will be indicated by an audible “click” and rearward movement of the drive gear.Remove 24 Vdc from solenoid assembly terminals.The drive gear should move forward with an audible click.Replace solenoid assembly if it fails to function properly.(9)Install terminal lead.(3) Conduct starter assembly motoring test as follows:(a)(b)(c)(d)(e)(f)(9)(h)Remove terminal lead (3, figure 3-1).Install starter assembly into motoring test circuit shown in figure 3-2.Adjust rheostat until voltmeter indicates 22,5 volts.Check indications of ammeter and tachometer.Ammeter should indicate 56 amperes maximum with starter turning at 9300 rpm.If current and speed are low, disassemble starter and check for high resistance at internalconnections.If current is high and rpm low, disassemble and inspect armature shaft and bushings for wear ormisalignment.Do not install terminal lead (3, figure 3-1) until stalled torque testis completed.3-6
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34(4) Conduct starter assembly stalled torque test as follows:CAUTIONRheostat must have a minimum capacity of 1000 amperes. Failure to observe thiscaution could result in equipment damage(a)(b)Install starter assembly in test setup shown in figure 3-3.Adjust rheostat until voltmeter indicates 14 Vdc.(c)(d)(e)(f)f. Installation. Refer to the Operator and Unit Maintenance Manual for starter assembly installationprocedures.3-5. STARTER ASSEMBLY. (Effective with serial numbers RZ60001 and up and KZ00001 thru KZ01226).a. Removal. Refer to the Operator and Unit Maintenance Manual for starter removal procedures.b.Disassembly.Ammeter should indicate 540 amperes maximum at a minimum torque of 26 ft-lb indicated onscale.If both current and torque are low, disassemble the starter and check for poor internal connectionsor improper brush contact. Both of these conditions would result in high internal resistance.High current and low torque may be caused by defective armature or field coil assembly.Remove starter assembly from test setup and install terminal lead (3, figure 3-1).(1) Remove nut (1, figure 3-4), lockwasher (2), nut (3) and Iockwasher (4).(2) Loosen clamp (5) and remove screws (6) to remove solenoid assembly (7) from starter assembly.(3) Remove boot (8) and clamp (5).c. SoIenoid disassemble.(1) Remove nuts (9), Iockwashers (10), nuts (11), flat washers (12), insulating washers (13) andconnector (14).(2) Remove screws (15) and flat washers (16) to remove cover (17) and gasket (18) from solenoid frameassembly (19).(3) Remove terminal studs (20 and 21) and terminal clip (22) from cover (17). Remove spring (23) andcontact (24).d. Starter Disassembly.(1) Remove inspection plug (25) and gasket (26). Remove adjusting nut (27) to remove plunger.(2) Remove snap ring (29), o-ring (30), spring retainer, spring (32), o-ring (33), spring retainerand washer (35) from plunger (28).(3) Remove screws (36) and Iockwashers (37) to remove commutator end frame (38), o-ring (39) andspace washer (40).(4) Do not remove bushing (41) unless inspection reveals damaged parts.(5) Remove pins (42) to remove brush springs (43) and brushholders (44).(6) Remove screws (45), electrical leads (46) and brushes (47) from brushholders (44).(7) Remove screws (48), Iockwashers (49), and nuts (50) to remove brush supports (51).(8) Remove screws (52) to remove drive housing (53) and o-ring (54).3-7
Page 1:
ARMY *TM 9-6115-464-34AIR FORCETO-3
Page 4 and 5:
ARMY TM 9-6115-464-34AIR FORCE 35C2
Page 7:
ARMY TM 9-6115 464 34AIR FORCE TO 3
Page 11 and 12: ARMY TM 9-6115-464-34AIR FORCE TO 3
Page 31 and 32: Table 1-1. FITS AND TOLERANCES (CON
Page 33: Table 1-1. FITS AND TOLERANCES (CON
Page 36 and 37: ARMY TM 9-6115-464-34AIR FORCE 35C2
Page 110 and 111:
ARMY TM 9-6115-464-34AIR FORCE TO 3
Page 112 and 113:
Page 114 and 115:
Page 116 and 117:
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135:
Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
Page 180 and 181:
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
Page 188 and 189:
Page 190 and 191:
Page 192 and 193:
Page 194 and 195:
Page 196 and 197:
Page 198 and 199:
Page 200 and 201:
Page 202 and 203:
Page 204 and 205:
Page 206 and 207:
Page 208 and 209:
Page 210 and 211:
Page 212 and 213:
Page 214 and 215:
Page 216 and 217:
Page 218 and 219:
Page 220 and 221:
Page 222 and 223:
Page 224 and 225:
Page 226 and 227:
Page 228 and 229:
Page 230 and 231:
Page 232 and 233:
Page 234 and 235:
Page 236 and 237:
Page 238 and 239:
Page 240 and 241:
Page 242 and 243:
Page 244 and 245:
Page 246 and 247:
Page 248 and 249:
Page 250 and 251:
Page 252 and 253:
Page 254 and 255:
Page 256 and 257:
Page 258 and 259:
Page 260 and 261:
Page 262 and 263:
Page 264 and 265:
Page 266 and 267:
Page 268 and 269:
ARMY TM 9-6115-464—34AIR FORCE 35
Page 270 and 271:
Page 272 and 273:
Page 274 and 275:
Page 276 and 277:
Page 278 and 279:
Page 280 and 281:
Page 282 and 283:
Page 284 and 285:
Page 286 and 287:
Page 288 and 289:
Page 290 and 291:
Page 292 and 293:
Page 294 and 295:
Page 296 and 297:
Page 298 and 299:
Page 300 and 301:
Page 302 and 303:
Page 304 and 305:
Page 306 and 307:
Page 308 and 309:
Page 310 and 311:
Page 312 and 313:
Page 314 and 315:
Page 316 and 317:
Page 318 and 319:
Page 320 and 321:
Page 322 and 323:
Page 324 and 325:
Page 326 and 327:
Page 328 and 329:
Page 330 and 331:
Page 332 and 333:
Page 334 and 335:
Page 336 and 337:
Page 338 and 339:
Page 340 and 341:
Page 342 and 343:
Page 344 and 345:
Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
ARMY TM 9-6115-464—34AIR FORCE 35
Page 362 and 363:
Page 364 and 365:
(c)(d)(e)Pull all slack from the le
Page 366 and 367:
Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376:
Page 379 and 380:
Page 381 and 382:
Page 383 and 384:
Page 385 and 386:
Page 387 and 388:
Page 389 and 390:
Page 391 and 392:
Page 393 and 394:
Page 395 and 396:
Page 397 and 398:
Page 399 and 400:
Page 401 and 402:
Page 404 and 405:
REPAIR INSTRUCTIONSARMY TM 9-6115-4
Page 406 and 407:
Page 408 and 409:
Page 410 and 411:
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Page 430 and 431:
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Page 442 and 443:
Page 444 and 445:
Page 446 and 447:
Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Page 456 and 457:
Page 458 and 459:
Page 460 and 461:
Page 462 and 463:
Page 464 and 465:
Page 466 and 467:
Page 468 and 469:
Page 470 and 471:
Page 472 and 473:
Page 474 and 475:
Page 476 and 477:
Page 478 and 479:
Page 480 and 481:
Page 482 and 483:
ARMY TM 9-6115 464 34AIR FORCE TO 3
Page 484 and 485:
Page 487 and 488:
Page 489 and 490:
Page 491:
ARMY TM 9-6115-464-34AIR FORCE TO-3
show all

ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

Create successful ePaper yourself

Delete template?

Save as template?