ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE 35C2-3-445-2NAVY NAVFAC P-8-624-34(a) Clean all parts in dry cleaning solvent (Federal Specification P-D-680) and dry with filteredcompressed air.(b) Visually inspect housing for cracks, dents, and defective paint. Check hinge for cracks, excessivewear, and cracked or broken welds.(c) Inspect panel for cracks, dents, warping, defective paint and illegible marking. Check fasteners forwear, damaged or deteriorated seals, and damaged pins.(d) Check all threaded parts for crossed, stripped, and peened threads.(e) Repair dents and warping by straightening.(f) Remove defective paint and repaint,(9) Replace any parts worn or damaged beyond repair.(4) Assembly.(a) Position housing (22), to install hinge (21) and pivot pin (20).(b) Install panel (19), screws (18), nut and captive washer assemblies (17).(c) Install screws (16), flat washers (15), door holder (14) and nut (13).(d) Install seal (12), fastener(n) and pin (10).(5) Installation. Install control cubicle housing onto generator set with Iockwashers (9) and screws (8).h. Refer to the Operator and Unit Maintenance Manual for maintenance procedures of the remainder of thecontrols in the control cubicle assembly.3-60. FAULT LOCATING INDICATOR.a. Removal.(1) Disconnect wiring harness from back of fault locating indicator.(2) Remove screws (1, figure 3-60) and Iockwashers (2) to remove fault locating indicator fromgenerator set.b. Disassembly.(1) Remove screw and captive washer assemblies (3) and cover plate (4).(2) Remove screw and captive washer assemblies (5) and carefully pull indicator panel assembly (6)away from housing. Tag and disconnect electrical leads.(3) Disassemble panel assembly (items 7 through 24) only as is necessary for replacement of damagedor defective components.(4) Remove screw and captive washer assemblies (25) to remove cover plate assembly (26). Tag anddisconnect electrical leads.(5) Disassemble cover plate assembly (items 27 through 32) only as is necessary for testing andreplacement of components.(6) Remove screw and captive washer assemblies (33) to remove wiring harness (34) from housing(35).3-138
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34c. Cleaning, Inspection, and Repair.WARNINGSolvent, Dry Cleaning P-D-680, Type II is flammable and moderately toxic to skin,eyes and respiratory tract. Eye and skin protection required. Good general ventilationis normally adequate. Failure to observe this warning could result in servere personalinjury or death.WARNINGCompressed air used for cleaning and drying purposes can create airborne particlesthat may enter the eyes. Pressure shall not exceed 30 psig and use only with adequatechip guards and chipping goggles. Failure to observe this warning could result inservere personal injury or death.(1) Clean all metallic, non-electrical parts with dry cleaning solvent (Federal Specification P-D-680)and dry with filtered compressed air.(2) Clean electrical components with filtered compressed air and a soft bristle brush. If necessary,electrical components may be cleaned with a clean, lint–free cloth moistened with an approvedsolvent.(3) Visually inspect housing and cover plates for cracks, corrosion, warping, and other damage.(4) Inspect panel assembly as follows:(a) Check panel for cracks, corrosion, warping, illegible markings and other damage.(b) Inspect indicator lights for cracked, or damaged lens, defective lamp, and corroded or damagedbase.(c) Inspect fuse holder assembly for cracked or damaged cap, defective fuse, and burned, cracked, orcorroded fuse holder.(d) Inspect, test, or reset switch for cracks, corrosion, and evidence of shorting.(e) Check continuity of test or reset switch using figure 3-61 as a guide.(5) Inspect component board assembly for burned components, damaged wires and cracked or brokenboard.(6) Test individual components of component board using figures 3-61 and 3-62 and table 3-4 as aguide.NOTEDisconnect one lead to component being tested to avoid erroneous test readings.(7) If any circuit board component must be replaced or encapsulating coating repaired or replaced, referto Appendix A references for detailed procedures. Repair/replace encapsulation by applying a 0.007inch (minimum) coating of polyurethane resin (Scotchcoat 221, Minnesota Mining and Mfg. Co., orequal).NOTEPrior to coating, deaerate resin by evacuating at room temperature to between 5 and10 Hg absolute to remove air bubbles.3-139
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(c)(d)(e)Pull all slack from the le
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REPAIR INSTRUCTIONSARMY TM 9-6115-4
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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