ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34(c)(1)Tag load cables for identification purposes.(d)(e)(f)(g)(h)(i)(j)(k)(2)(3)(4)(5)(6)(7)(8)(9)Using a small crescent wrench remove six hex terminal studs and retainers.Beginning from L1 load terminal, install one flat washer, terminal lug, the other flat washer, lockwasher and hex nut onto load terminal. Insure the terminal lug is oriented as in figure 5-26.Tighten the hex nut securely.Repeat Steps (3) and (4) for the remaining terminal lugs.Remove tags from load terminal cables.Reinstall load terminal board using the six hex terminal studs with wrench retaining leadassembly attached to the middle left stud.Tighten load terminal clamping nut.Reinstall load terminal cover using the six screws and Iockwashers and replace plastic shield(Refer to figures 3-106, 5-25, 5-26, and table 5-4).Route remaining eleven No. 16 AWG wires between top of load measurement unit and bottom ofmounting shelf (refer to figure 5-25).Locate three wires (P18A16N, P18B16N, and P18C16N) with a ring type terminal lug. Route thewire downward between load terminal board assembly and tactical relay assembly to generator setchassis grounding stud (13, figure 5-25). Remove ground stud nut, place ring type terminal overstud on the inside of generator set. Replace nut and tighten securely.Remove rubber grommet from hole in mounting shelf. Route the remaining eight wires over the topof the tactical relay assembly and up through the hole in the mounting shelf. Split the rubbergrommet and replace it.Position cable branch consisting of four wires ending in screw connectors P4 and J3 (5 and 6,figure 5-25) rearward on the relay table top between main lead contactor and the special relayassy. Disconnect main load contactor connector.Route single wire ending in screw in screw-type connector P7 (2) to connecting point J29 (3) ontop of special relay assembly. Remove dust cover and connect P7 to J29.Locate single wire harness branch PI2A16, ending in a three way adapter with two six inch wires,P12B16 and P12C16 attached to it. Route the wire over the special relay assembly, down theopposite side of generator, behind the engine starter assembly. Follow the same path as theexisting wire to the fuel sensor (1, figure 5-27) located on top of fuel tank. Disconnect the existingwire (6) to the fuel sensor and connect to cable harness wire P12C16. Connect cable harness wireP12B16 (2) to fuel level sensor. Double excess the existing wire back and tie all wires together inseveral places with tie-down straps provided with application kit.Route two remaining wires ending in the screw– type connectors P6 and J5 (15 & 17, figure 5-25)into engine compartment following path of existing wires to the engine speed switch. Disconnectexisting speed switch plug (14, figure 5-25) from its connector (16) and connect cable harnessconnector (17) in its place. Connect existing plug (14) to remaining cable harness connector (15).Tie all cable harness branches to existing generator set wiring bundles using tie-down strapsprovided in applications kit.5-56