ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE 35C2-3-445-2NAVY NAVFAC P-8-624-34(3) Install camshaft (5, figure 3-50) with Iockwashers (2) and screws (1).(4) Refer to the Operator and Unit Maintenance Manual to install fuel filter assemblies,(5) Install rocker arm assembly and push rods (paragraph 3-54).(6) Install timing gear cover (paragraph 3-51).(7) Install oil pump assembly (paragraph 3-38).(8) Install oil pan (paragraph 3-37).(9) Check camshaft end thrust as follows:(a) Attach a dial indicator to the cylinder block and position so that the foot contacts the end of thecamshaft.(b) Press camshaft as far into the cylinder block as it will go.(c) Se tdial indicator to ’’zero” position.(d) Move camshaft as far forward as it will go.(e) Check indicator reading. Reading shall not exceed 0.0120.(f) If reading exceeds specified limit, remove camshaft and replace thrust plate.(10) Check backlash between camshaft drive gear and crankshaft gear. Backlash shall be 0.0010 to0.0030. If backlash is not within specified limits, both camshaft drive gear and crankshaft gear mustbe replaced.3-56. CRANKSHAFT, CONNECTING RODS, AND PISTONS.a. Removal.(1) Remove oil pump assembly (paragraph 3-38).(2) Remove flywheel and flywheel housing (paragraph 3-50).(3) Remove cylinder head and rocker arm assembly (paragraph 3-54).(4) Using a ridge cutter, remove the ridge from the top of each cylinder.(5) Remove screws (1, figure 3-52) and connecting rod bearing caps (2) and lower half of connectingrod bearing insert (3).(6) Using a wooden dowel, push pistons and connecting rods out top of cylinder block.NOTERotate crankshaft to simplify removal if necessary.(7) Remove upper half of connecting rod bearing insert.CAUTIONKeep connecting rod bearing caps with the connecting rod from which they wereremoved. Failure to observe this caution could result in equipment damage.(8) Remove screws (4) and Iockwashers (5) to remove main bearing caps (6) and lower half of mainbearing inserts (7).(9) Remove screws (8) and Iockwashers (9) to remove main bearing cap (10) and lower half of centermain bearing insert (11).(10) Lift crankshaft (12) from cylinder block and remove upper half of main bearing inserts.3-120
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34b. Disassembly.CAUTIONConspicuously mark each main bearing cap as to position to aid at assembly. Failureto observe this caution could result in equipment damage.(1) Do not remove crankshaft gear (13) and woodruff key (14) unless inspection reveals damage andreplacement is necessary.(2) Remove retaining ring (15) and piston pin (16) to remove piston assembly (17) from connecting rod(18).(3) Do not remove bushing (19) unless inspection reveals damage and replacement is necessary.(4) Remove compression rings (21), scraper rings (22) and oil control ring (23) from piston (24). Discardpiston rings.3-121
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(c)(d)(e)Pull all slack from the le
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REPAIR INSTRUCTIONSARMY TM 9-6115-4
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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