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EngineXR620/621/842/1045/1245/1254/1267/1534/2050/3034Figure 5-12. Specific Gravity Chart5-12 DRAIN AND FLUSH COOLING SYSTEMEVERY 4,000 HOURS OFOPERATIONPerform the following procedure to drain and flush the cooling system:PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesContainers (2)Parts and consumable materials Danger tags (2)Coolant, 50%/50% mixture ofethylene glycol and water (normal).Maximum amount of ethylene glycolin mixture must not exceed 70%Service Manual Rev 01 – 05/10 5-20P/N 24933-000
EngineXR620/621/842/1045/1245/1254/1267/1534/2050/3034DO NOT leave coolant out where children or pets can get to it. It has a sweet smellbut is very toxic.INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.DRAINDO NOT drain the coolant while the engine is still hot and the system is underpressure. Dangerous hot coolant can be discharged.1. Open engine and radiator covers (Figure 1-2).2. Place cloth over radiator vent valve. Open vent.3. Remove radiator cap.4. Remove coolant recovery tank cap.5. Place container beneath radiator pet cock (Figure 5-11).6. Open radiator pet cock and allow coolant to drain into container.7. Place container beneath cylinder block drain plug (Figure 5-12).8. Remove cylinder block drain plug. Ensure that drain hole is not restricted. Allow coolant to drain intocontainer.9. After radiator and engine block have drained, properly dispose of coolant.10. Flush system with clean water.11. Re-install cylinder block drain plug and torque to 30 ft-lbs.12. Close radiator pet cock.Service Manual Rev 01 – 05/10 5-21P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Maintenance & Operation SafetyXR620
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Page 69 and 70: Maintenance ScheduleXR620/621/842/1
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Page 81 and 82: EngineXR620/621/842/1045/1245/1254/
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Page 115 and 116: Transmission, Axles & DriveshaftsXR
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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