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Electrical SystemXR620/621/842/1045/1245/1254/1267/1534/2050/30342. Lower battery cover.3. Check battery condition indicator (Figure 9-1). Green indicates that battery capacity is normal. Blackindicates that battery capacity is low. If capacity is low, charge or replace battery.4. Check battery cover and case for dirt and grease.5. Check battery case for cracks, loose terminal posts, and other signs of physical damage.6. Check all cables for broken or corroded wires, damaged insulation, or loose or damaged terminalconnectors. Clean and/or replace as required.7. Check battery posts for corrosion damage or buildup.8. Check battery mount for corrosion.9. Check battery hold-down, J-bolts, and wing nuts for corrosion (Figure 9-2). Clean and/or replace asrequired.CLEAN BATTERYBefore removing battery connectors or the battery itself, always neutralize anyaccumulated corrosion on the terminals, posts, J-bolts, wing nuts, etc.Be very careful not to splash the corrosion (acid) onto your hands and face.Be very careful not splash the corrosion (acid) onto the forklift's paint, metal, orrubber parts.Ensure that no baking soda/water solution is allowed to enter any battery fill capsor the condition indicator lens.1. Mix 1 tbs. baking soda with 8 oz. warm water.2. Remove battery from forklift if corrosion is heavy or if corrosion is present in mounting area.3. Remove corrosion from battery with baking soda/water solution and a stiff bristle brush.4. Remove dirt and grease from battery with paper towels and a spray detergent or solvent.5. Rinse battery with clean water. Dry battery with clean rag or paper towels and allow to air dry.6. Remove terminal connectors from battery cables. Place in baking soda/water solution and then rinsein clean water. Dry connectors with clean rag or paper towels and allow to air dry.Service Manual Rev 01 – 05/10 9-8P/N 24933-000