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Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/30349. If a boom lift or extend cylinder <strong>manual</strong> lowering valve was opened, close valve by turning theadjustment screw five turns clockwise (CW).10. Start engine and check operation of applicable hydraulic subsystem.Counterbalance valves are factory set. DO NOT adjust.8-17 REPLACE CARTRIDGE VALVE SOLENOIDPerform the following procedure to replace a cartridge valve solenoid:– TASK REQUIREMENTS –PersonnelOne mechanicSpecial tools and equipmentSafety glassesParts and consumable materials Danger tags (2)SolenoidINITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.7. Relieve hydraulic system pressure as follows:a. Remove air breather from reservoir. Be careful to prevent contamination of air breather orreservoir fittings.b. Depress pressure relief valve in center of reservoir air breather fitting.REPLACE SOLENOID1. Disconnect solenoid connector (Figure 8-13) from chassis wiring harness connector.2. Turn nut on top of solenoid counterclockwise (CCW) to loosen.3. Remove nut from solenoid body.4. Lift solenoid off of valve body.5. Place new solenoid on valve body.Service Manual Rev 01 – 05/10 8-30P/N 24933-000
Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/3034DO NOT over tighten nut. Damage to valve will result.6. Install nut on solenoid body and turn clockwise (CW) to tighten. Torque nut to 3-4.5 ft-lbs.7. Connect solenoid connector to chassis wiring harness connector.8. Start engine and check operation of applicable hydraulic subsystem.Figure 8-13. Cartridge Valve SolenoidService Manual Rev 01 – 05/10 8-31P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Maintenance & Operation SafetyXR620
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Maintenance ScheduleXR620/621/842/1
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Axle Cylinder & Outrigger Lubricati
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EngineXR620/621/842/1045/1245/1254/
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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