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General Information & SpecificationsXR620/621/842/1045/1245/1254/1267/1534/2050/3034Table 1-12. Tightening Torque Values – Cap ScrewsNominal Diameter (Inches)and Threads-Per-InchSAE Grade 5 Cap ScrewsTightening Torque (Ft-Lbs)SAE Grade 8 Cap Screws1/4 20 8 (96) a 12 (144) a1/4 28 10 (120) a 14 (170) a5/16 18 17 (205) a 25 (300) a5/16 24 19 (230) a 27 (325) a3/8 16 31 (370) a 44 (530) a3/8 24 35 (420) a 49 (590) a7/16 14 49 (590) a 707/16 20 56 (670) a 781/2 13 76 1081/2 20 86 1209/16 12 110 154Table 1-12. Tightening Torque Values – Cap Screws – Cont.Nominal Diameter (Inches)and Threads-Per-InchSAE Grade 5 Cap ScrewsTightening Torque (Ft-Lbs)SAE Grade 8 Cap Screws9/16 18 122 1725/8 11 150 2125/8 18 170 2403/4 10 265 3753/4 16 295 4207/8 9 430 6067/8 14 475 6741 8 645 9091 14 723 10201-1/8 7 794 12871-1/8 12 890 1444Service Manual Rev 01 – 05/10 1-30P/N 24933-000
General Information & SpecificationsXR620/621/842/1045/1245/1254/1267/1534/2050/30341-1/4 7 1120 18171-1/4 12 1241 20131-3/8 6 1469 23821-3/8 12 1672 27121-1/2 6 1949 31611-1/2 12 2194 3557aInstallation with an inch-pound torque wrench is recommended. The inch-pound torque value is listed in parentheses.SAE GRADE 8BOLT MARKINGSFigure 1-9. SAE Grade 8 Bolt MarkingsService Manual Rev 01 – 05/10 1-31P/N 24933-000
Page 1 and 2: Service ManualForward Reach Forklif
Page 3 and 4: List of Effective PagesXR620/621/84
Page 5 and 6: Table of ContentsXR620/621/842/1045
Page 7: Table of ContentsXR620/621/842/1045
Page 16 and 17: General Information & Specification
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Page 47 and 48: Maintenance & Operation SafetyXR620
Page 69 and 70: Maintenance ScheduleXR620/621/842/1
Page 75 and 76: Axle Cylinder & Outrigger Lubricati
Page 81 and 82: EngineXR620/621/842/1045/1245/1254/
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EngineXR620/621/842/1045/1245/1254/
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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