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Maintenance ScheduleXR620/621/842/1045/1245/1254/1267/1534/2050/3034Table 3-8. Preventive Maintenance – After Every 2,000 Hours of OperationMaintenance RequirementRefer toPara.Comply with 50-Hour Maintenance Requirements –Comply with 250-Hour Maintenance Requirements –Comply with 500-Hour Maintenance Requirements –Comply with 1,000-Hour Maintenance Requirements –Change hydraulic fluid 8-7Clean or replace hydraulic reservoir strainer 8-8, 8-93-2 LONG-INTERVAL MAINTENANCE REQUIREMENTSIn addition to the preventive maintenance requirements listed in Tables 3-1 through 3-8, several longintervalpreventive maintenance requirements are listed in Table 3-9.Table 3-9. Long-Interval Maintenance RequirementsMaintenance RequirementHoursRefer toPara.Drain and flush cooling system 4,000 5-12Service Manual Rev 01 – 05/10 3-6P/N 24933-000
Axle Cylinder & Outrigger LubricationXR620/621/842/1045/1245/1254/1267/1534/2050/3034Section 4Axle Cylinder and Outrigger Lubrication4-1 GENERAL MAINTENANCE SAFETYUse caution when performing maintenance on the forklift. Wear personalprotective equipment when appropriate and use danger tags. Carefully follow themaintenance procedures provided in this chapter. Read the Material Safety DataSheets (MSDS) for solvents, cleaners, etc. Read and fully understand the safetyinformation provided in Chapter 2 – Maintenance & Operation Safety, beforeperforming maintenance on the forklift.4-2 USING A GREASE GUNThe following is a general procedure to follow when lubricating grease fittings:Use caution when loading grease into the gun to ensure that contaminants are notintroduced into the grease. If using a cartridge, be careful when removing themetal lid to prevent metal slivers from being introduced into the grease.1. Load grease gun with extreme pressure, NLGI #2 grease.Dirt and other contaminants in the grease can cause premature failure of thebearing. Ensure that grease fitting and grease gun nozzle are clean.2. Clean dispensing nozzle of grease gun with clean cloth.3. Pump small amount of grease out of dispensing nozzle to ensure that fresh, clean grease will beused.4. Clean grease fitting with clean cloth.5. Inspect fitting for damage. Replace as necessary. Torque grease fitting to correct value.Service Manual Rev 01 – 05/10 4-1P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Transmission, Axles & DriveshaftsXR
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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