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IndexXR620/621/842/1045/1245/1254/1267/1534/2050/3034Preventive Maintenance – AfterEvery 1,000 Hours of OperationPreventive Maintenance – AfterEvery 2,000 Hours of OperationPreventive Maintenance – AfterEvery 250 Hours of OperationPreventive Maintenance – AfterEvery 50 Hours of OperationPreventive Maintenance – AfterEvery 500 Hours of OperationPreventive Maintenance – AfterEvery 8 Hours of OperationPreventive Maintenance – AfterFirst 50 Hours of OperationPreventive Maintenance andHistory LogsPreventive MaintenanceProgram, Establishing3-43-53-33-23-33-13-2A-13-1Prohibited Practices 2-17Proper Use of Forks 2-17– Q –– R –Radiator 5-5Radiator Hoses and Connections 5-32Radiator Hoses and5-31Connections, CheckingRear Axle Cylinder GreaseFittingsRear Axle Cylinder Valve TorqueValuesRear Axle Stabilization System,Checking OperationRecommended Engine OilViscosity GradesRelated TechnicalDocumentationRelay Assembly Relays andFuse, Engine4-38-3612-15-131-19-18Relay Assembly, Engine 9-18, 9-19Relay, Replacing 9-20Relays B through G, P/N12068567, Correct Installation9-20Return Line Filter, Replacing 8-19Return Line Filter 8-20– S –SAE Grade 8 Bolt Markings 1-25Safe Operation Checklist 2-12Safety Labels 2-24Safety Signal Words 2-1Safety Symbols 2-2Safety Tags A-1Scope of Manual 1-1Service Bulletins B, 1-1Service BulletinsSide Control Console 1-10Slide Block Inspection 10-18Slide Blocks 10-18Slide Blocks, Replacing 10-22Specific Gravity Chart 5-21Specific Gravity of Coolant,CheckingB5-19Storage & Transportation 12-1Suction Strainer, Replacing 8-10Table of Contents– T –Taking Hydraulic Fluid Sample 8-21Tie-Down Point Locations 12-6Tightening Loose Fittings 8-27Tightening Torque Values – CapScrewsi1-24Tire, Replacing 7-7Torque Wrench Use 1-23Transmission Data Plates,Location1-12Transporting Forklift 12-5– U –Using a Grease Gun 4-2Using Compressed Air Safely 2-8Service Manual Rev 01 – 05/10 Index-4P/N 24933-000
IndexXR620/621/842/1045/1245/1254/1267/1534/2050/3034– V –Valve Tip Clearances, Checkingand Adjusting5-28Viton Seals 2-7Wheel Lug Nut TighteningSequence– W –7-6Wheel Lug Nut Torque, Checking 7-1Wheel/Tire Assembly 7-4Wheel/Tire Assembly, Inspecting 7-3Wheel/Tire Assembly, Replacing 7-4Wheels & Tires 7-1– X –– Y –– Z –Service Manual Rev 01 – 05/10 Index-5P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Maintenance & Operation SafetyXR620
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Maintenance ScheduleXR620/621/842/1
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Axle Cylinder & Outrigger Lubricati
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EngineXR620/621/842/1045/1245/1254/
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EngineXR620/621/842/1045/1245/1254/
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Page 203 and 204: Electrical SystemXR620/621/842/1045
Page 205 and 206: Electrical SystemXR620/621/842/1045
Page 207 and 208: Boom & AttachmentsXR620/621/842/104
Page 239 and 240: Checkout ProceduresXR620/621/842/10
Page 245 and 246: Storage & TransportationXR620/621/8
Page 251 and 252: IndexXR620/621/842/1045/1245/1254/1
Page 253: IndexXR620/621/842/1045/1245/1254/1
Page 257 and 258: Maintenance Forms & Safety TagsXR62
Page 259 and 260: AFTER FIRST 50 HOURS OF OPERATIONRE
Page 261 and 262: AFTER EVERY 500 HOURS OF OPERATIONR
Page 263 and 264: AFTER EVERY 2,000 HOURS OF OPERATIO
Page 265 and 266: Maintenance History LogFORKLIFT MOD
Page 267 and 268: Fork Inspection LogFORKLIFT MODEL:
Page 269 and 270: Pre-Operation Checklist Operate the
Page 271 and 272: Grease Fittings ListComponent No. o
Page 273 and 274: A-17
Page 275 and 276: NotesA-19
Page 277: ContactXtreme Manufacturing, LLC141
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