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Transmission, Axles & DriveshaftsXR620/621/842/1045/1245/1254/1267/1534/2050/30345. Inspect fitting for damage. Replace as necessary. Torque grease fitting to correct value.6. Attach grease gun dispensing nozzle to grease fitting.A high-pressure grease gun delivers pressure up to 15,000 psi. The maximumpressure rating for forklift grease seals is 500 psi. Excessive applied pressure candamage the seal and lead to early failure.NOTE: If back pressure is felt immediately when attempting to pump grease into thegrease fitting, the fitting may be defective or the grease port and/or path may blocked.7. Pump grease in front and rear axle fittings until back-pressure is felt at grease gun lever, then stoppumping.8. Start engine and operate forklift system or subsystem for several minutes. Shut-off engine, then regreasefittings.9. Clean excess grease off fitting with clean cloth.10. After use, store grease gun (unpressurized) in a horizontal position to prevent leakage.6-3 LUBRICATE AXLE GREASE FITTINGS EVERY 250 HOURS OFOPERATIONPerform the following procedure to lubricate the front and rear axle grease fittings:PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesGrease gunParts and consumable materials Danger tags (2)Grease, extreme pressure, NLGI #2INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.Service Manual Rev 01 – 05/10 6-2P/N 24933-000