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Service BulletinsXR620/621/842/1045/1245/1254/1267/1534/2050/3034Service BulletinsThe following Service Bulletins have been incorporated in this <strong>manual</strong>:Number Title CommentsService Manual Rev 01 – 05/10 BP/N 24933-000
Table of ContentsXR620/621/842/1045/1245/1254/1267/1534/2050/3034Table of ContentsPARA. TITLE PAGEList of Effective Pages...................................................................................................Service Bulletins............................................................................................................Table of Contents...........................................................................................................List of Illustrations ........................................................................................................List of Tables .................................................................................................................ABiviixSECTION 1 – GENERAL INFORMATION & SPECIFICATIONS....................................... 1-11-1 Scope of Manual ......................................................................................................... 1-11-2 Applicability ................................................................................................................. 1-11-3 Service Bulletins.......................................................................................................... 1-11-4 Related Technical Documentation.............................................................................. 1-21-5 Forklift Nomenclature.................................................................................................. 1-21-6 Component Data Plates.............................................................................................. 1-101-7 Lubricants and Fluids.................................................................................................. 1-141-8 Filters and Strainers.................................................................................................... 1-151-9 Forklift and Engine Specifications............................................................................... 1-161-10 Torque Wrench Use.................................................................................................... 1-261-11 Cap Screw Torque Values .......................................................................................... 1-27SECTION 2 – MAINTENANCE & OPERATION SAFETY ................................................. 2-12-1 General ....................................................................................................................... 2-12-2 Safety Signal Words.................................................................................................... 2-12-3 Notes........................................................................................................................... 2-12-4 Safety Symbols ........................................................................................................... 2-22-5 Lockout/Tagout Procedure.......................................................................................... 2-62-6 General Maintenance Precautions.............................................................................. 2-72-7 Viton Seals .................................................................................................................. 2-72-8 Using Compressed Air Safely ..................................................................................... 2-82-9 Battery Handling and Maintenance............................................................................. 2-82-10 Engine Operation and Maintenance ........................................................................... 2-102-11 Fuel Handling and Maintenance ................................................................................. 2-102-12 California Proposition 65 Warnings............................................................................. 2-112-13 Functional Tests.......................................................................................................... 2-112-14 Safe Operation Checklist ............................................................................................ 2-122-15 Functional Test Checklist............................................................................................ 2-132-16 Load Handling ............................................................................................................. 2-14Service Manual Rev 01 – 05/10 iP/N 24933-000
Page 1 and 2: Service ManualForward Reach Forklif
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Maintenance & Operation SafetyXR620
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Maintenance ScheduleXR620/621/842/1
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Axle Cylinder & Outrigger Lubricati
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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