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Maintenance & Operation SafetyXR620/621/842/1045/1245/1254/1267/1534/2050/30342-4 SAFETY SYMBOLSSafety symbols are used in the manual to warn of hazardous situations. Xtreme Manufacturing providesthese symbols in an attempt to inform all mechanics and operators, regardless of reading and languageskills, of as many potential hazards as possible. These symbols cover many, but not all, potential dangersand hazards associated with operating the forklift. Make safety a high priority while operating the forklift.Learn and follow all safety messages in this manual and on the forklift labels to prevent death, injury, orequipment damage. Refer to Table 2-1 for a complete listing of safety symbols and their meaning.Table 2-1. Safety SymbolsSymbol Meaning Symbol MeaningGENERAL SAFETYALERT SYMBOLDO NOT OPERATE!VEHICLE DOWN FORSAFETY ORMAINTENANCEPERSONALPROTECTIVEEQUIPMENTWEAR EARPROTECTIONPERSONALPROTECTIVEEQUIPMENTWEAR SAFETYGLASSESPERSONALPROTECTIVEEQUIPMENTWEAR HARD HATPERSONALPROTECTIVEEQUIPMENTWEAR SAFETY GLOVESPERSONAL PROTECTIVEEQUIPMENTWEAR SAFETY BOOTSPERFORM OPERATORINSPECTION BEFORESTARTING THIS VEHICLEKNOW FIRSTINSTRUCTIONS AND/ORFIRST AID LOCATIONS ONJOBSITEREAD MAINTENANCEMANUAL BEFOREWORKING ON THISVEHICLEREAD THE OPERATORMANUAL BEFOREOPERATING THIS VEHICLEREAD MATERIAL SAFETYDATA SHEETS (MSDS)FOR CHEMICALS ANDFLUIDSService Manual Rev 01 – 05/10 2-2P/N 24933-000
Maintenance & Operation SafetyXR620/621/842/1045/1245/1254/1267/1534/2050/3034Table 2-1. Safety Symbols – Cont.Symbol Meaning Symbol MeaningWARNING!HOT SURFACE. KEEPHANDS AWAYWARNING!HOT OIL. DO NOT OPENUNLESS CAP IS COOL TOTOUCH.WARNING!USE BOARD ORCARDBOARD TO CHECKFOR HYDRAULIC LEAKS.DO NOT USE YOUR HANDWARNING!HYDRAULIC OIL UNDERPRESSUREHYDRAULIC SYSTEMUNDER PRESSUREATTACH DANGER TAGWARNING!KEEP HANDS A SAFEDISTANCE FROMROTATING BELTSWARNING!ROTATING FAN BLADESCAN CUTWARNING!KEEP HANDS A SAFEDISTANCE FROMROTATING FAN BLADESWARNING!ROTATING BELTS CANCUT OR ENTANGLEKEEP FLAMES ANDIGNITION SOURCES AWAYNO SMOKINGKEEP LIT CIGARETTESAWAYPINCH POINT FOR HANDSPINCH POINTS FOR BODYService Manual Rev 01 – 05/10 2-3P/N 24933-000
Page 1 and 2: Service ManualForward Reach Forklif
Page 3 and 4: List of Effective PagesXR620/621/84
Page 5 and 6: Table of ContentsXR620/621/842/1045
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Page 16 and 17: General Information & Specification
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EngineXR620/621/842/1045/1245/1254/
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EngineXR620/621/842/1045/1245/1254/
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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