Download complete manual - pdf - Xtreme Manufacturing

More documents

Recommendations

Info

EngineXR620/621/842/1045/1245/1254/1267/1534/2050/30343. Change position of alternator to increase or decrease tension on belt. Torque alternator retaining bolt(Figure 5-14, B1) and tension adjusting bolts (Figure, B2, C1) to 16 ft-lbs.4. Check belt tension again to ensure that it is still correct. If new belts are installed, belt tension must bechecked again after 20 hours of operation.Figure 5-14. Checking Drive Belt TensionService Manual Rev 01 – 05/10 5-26P/N 24933-000
EngineXR620/621/842/1045/1245/1254/1267/1534/2050/30345-16 CHECK AND ADJUST VALVE TIP CLEARANCESEVERY 1,000 HOURS OFOPERATIONPerform the following procedure to check and adjust the valve tip clearances.PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicFeeler gaugeSafety glassesParts and consumable materials Danger tags (2)INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.CHECK AND ADJUST VALVE CLEARANCE1. Open engine cover (Figure 1-2).NOTE: The valve clearances are checked between the top of the valve stem and therocker lever (Figure 5-15, A), while the engine is engine cold. The correct clearance forthe inlet valves is 0.008” and 0.018” for the exhaust valves. The valve positions areshown in (B). Refer to Table 5-1 for valve and cylinder numbers.NOTE: The number 1 cylinder is the furthest from the flywheel end of the engine.2. Rotate crankshaft in normal direction until inlet valve (B7) of number 4 cylinder has just opened andexhaust valve (B8) of same cylinder has not closed <strong>complete</strong>ly. Check clearances of valves (B1/B2)and (B2) of number 1 cylinder and adjust them, if necessary.3. Set valves (B3/B4) of number 2 cylinder as indicated above for number 4 cylinder. Check clearancesof valves (B5/B6) of number 3 cylinder. Adjust valve clearance as required.4. Set valves (B1/B2) of number 1 cylinder. Check clearances of valves (B7/B8) of number 4 cylinder.Adjust valve clearance as required.5. Set valves (B5/B6) of number 3 cylinder. Check clearances of valves (B3/B4) of number 2 cylinder.Adjust valve clearance as required.Service Manual Rev 01 – 05/10 5-27P/N 24933-000
Page 1 and 2:
Service ManualForward Reach Forklif
Page 3 and 4:
List of Effective PagesXR620/621/84
Page 5 and 6:
Table of ContentsXR620/621/842/1045
Page 7:
Page 12 and 13:
Page 14 and 15:
Page 16 and 17:
General Information & Specification
Page 18 and 19:
Page 20 and 21:
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28:
Page 31 and 32:
Page 33 and 34:
Page 35 and 36:
Page 37 and 38:
Page 39 and 40:
Page 41 and 42:
Page 43 and 44:
Page 45 and 46:
Page 47 and 48:
Maintenance & Operation SafetyXR620
Page 49 and 50:
Page 51 and 52:
Page 53 and 54:
Page 55 and 56: Maintenance & Operation SafetyXR620
Page 69 and 70: Maintenance ScheduleXR620/621/842/1
Page 75 and 76: Axle Cylinder & Outrigger Lubricati
Page 81 and 82: EngineXR620/621/842/1045/1245/1254/
Page 105: EngineXR620/621/842/1045/1245/1254/
Page 115 and 116: Transmission, Axles & DriveshaftsXR
Page 129 and 130: Wheels & TiresXR620/621/842/1045/12
Page 137 and 138: Hydraulic SystemXR620/621/842/1045/
Page 157 and 158:
Hydraulic SystemXR620/621/842/1045/
Page 159 and 160:
Page 161 and 162:
Page 163 and 164:
Page 165 and 166:
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
Page 183 and 184:
Page 185 and 186:
Electrical SystemXR620/621/842/1045
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Boom & AttachmentsXR620/621/842/104
Page 209 and 210:
Page 211 and 212:
Page 213 and 214:
Page 215 and 216:
Page 217 and 218:
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
Page 225 and 226:
Page 227 and 228:
Page 229 and 230:
Page 231 and 232:
Page 233 and 234:
Page 235 and 236:
Page 237 and 238:
Page 239 and 240:
Checkout ProceduresXR620/621/842/10
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
Storage & TransportationXR620/621/8
Page 247 and 248:
Page 249 and 250:
Page 251 and 252:
IndexXR620/621/842/1045/1245/1254/1
Page 253 and 254:
IndexXR620/621/842/1045/1245/1254/1
Page 255 and 256:
IndexXR620/621/842/1045/1245/1254/1
Page 257 and 258:
Maintenance Forms & Safety TagsXR62
Page 259 and 260:
AFTER FIRST 50 HOURS OF OPERATIONRE
Page 261 and 262:
AFTER EVERY 500 HOURS OF OPERATIONR
Page 263 and 264:
AFTER EVERY 2,000 HOURS OF OPERATIO
Page 265 and 266:
Maintenance History LogFORKLIFT MOD
Page 267 and 268:
Fork Inspection LogFORKLIFT MODEL:
Page 269 and 270:
Pre-Operation Checklist Operate the
Page 271 and 272:
Grease Fittings ListComponent No. o
Page 273 and 274:
A-17
Page 275 and 276:
NotesA-19
Page 277:
ContactXtreme Manufacturing, LLC141
show all

Download complete manual - pdf - Xtreme Manufacturing

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?