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Maintenance & Operation SafetyXR620/621/842/1045/1245/1254/1267/1534/2050/3034CARRIAGE DAMAGEDAMAGE may result from adjusting forkswhen carriage is loaded.ONLY ADJUST FORKS WHEN CARRIAGEIS UNLOADED.18331-000Figure 2-4. Safety Labels (Sheet 4 of 4)Service Manual Rev 01 – 05/10 2-22P/N 24933-000
Maintenance ScheduleXR620/621/842/1045/1245/1254/1267/1534/2050/3034Section 3Maintenance Schedule3-1 ESTABLISHING A PREVENTIVE MAINTENANCE PROGRAMAn hour meter (Figure 3-1) is installed in the operator control panel. The hour meter displays elapsedengine operating hours and has a total readout of 9,999.9 hours. Use the hour meter and the tablescontained in this chapter to establish a comprehensive preventive maintenance program for the forklift.The same preventive maintenance tables are included in the Appendix, Maintenance Forms and SafetyTags, for the purpose of copying and reuse.Refer to Tables 3-1 through 3-9 for specific maintenance requirements, intervals, and a reference to thespecific paragraph in this Owner's Service Manual that provides the maintenance instructions for the task.Figure 3-1. Forklift Hour MeterTable 3-1. Preventive Maintenance – After First 50 Hours of OperationMaintenance RequirementRefer toPara.Change engine oil 5-8Replace engine oil filters 5-9Check air filter. Replace if necessary. 5-14Replace fuel filter 5-10Check engine hoses and connections for leaks, damage, and tightness 5-17Check radiator hoses for leaks, damage, and tightness 5-18Check engine electrical cables, leads, and connections for damage and tightness 5-19Check for oil and coolant leaks 5-4Check condition and tension of drive belts. Use tensiometer to check belt tension. 5-15Lubricate front and rear driveshaft grease fittings 6-4Service Manual Rev 01 – 05/10 3-1P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Page 71 and 72: Maintenance ScheduleXR620/621/842/1
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Page 75 and 76: Axle Cylinder & Outrigger Lubricati
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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