Download complete manual - pdf - Xtreme Manufacturing

More documents

Recommendations

Info

Wheels & TiresXR620/621/842/1045/1245/1254/1267/1534/2050/3034Tire FoamMaterialPolyurethaneShore-A hardness (durometer) 28Manufacturer and brand nameArnco RePneu® (or suitable substitute)Service Manual Rev 01 – 05/10 7-8P/N 24933-000
Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/3034Section 8Hydraulic System8-1 GENERAL MAINTENANCE SAFETYUse caution when performing maintenance on the forklift. Wear personalprotective equipment when appropriate and use danger tags. Carefully follow themaintenance procedures provided in this chapter. Read the Material Safety DataSheets (MSDS) for solvents, cleaners, etc. Read and fully understand the safetyinformation provided in Chapter 2 – Maintenance & Operation Safety, beforeperforming maintenance on the forklift.8-2 HYDRAULICS MAINTENANCE SAFETY AND PRECAUTIONS• Escaping hydraulic fluid under pressure can penetrate the skin, causing deathor extremely serious injury. Amputation of hands and arms is often necessaryto prevent death. Relieve hydraulic pressure before removing and installing anyhydraulic system component.• DO NOT use your hand or any part of your body to check for hydraulic leaks.When checking for hydraulic leaks, wear safety glasses and gloves to helpprovide protection from spraying hydraulic fluid. Use a piece of cardboard orpaper to search for leaks.• Hot hydraulic fluid can cause severe burns. Wait for hydraulic fluid to coolbefore performing maintenance on any hydraulic component.Service Manual Rev 01 – 05/10 8-1P/N 24933-000
Page 1 and 2:
Service ManualForward Reach Forklif
Page 3 and 4:
List of Effective PagesXR620/621/84
Page 5 and 6:
Table of ContentsXR620/621/842/1045
Page 7:
Page 12 and 13:
Page 14 and 15:
Page 16 and 17:
General Information & Specification
Page 18 and 19:
Page 20 and 21:
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28:
Page 31 and 32:
Page 33 and 34:
Page 35 and 36:
Page 37 and 38:
Page 39 and 40:
Page 41 and 42:
Page 43 and 44:
Page 45 and 46:
Page 47 and 48:
Maintenance & Operation SafetyXR620
Page 49 and 50:
Page 51 and 52:
Page 53 and 54:
Page 55 and 56:
Page 57 and 58:
Page 59 and 60:
Page 61 and 62:
Page 63 and 64:
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
Maintenance ScheduleXR620/621/842/1
Page 71 and 72:
Page 73 and 74:
Page 75 and 76:
Axle Cylinder & Outrigger Lubricati
Page 77 and 78:
Page 79 and 80:
Page 81 and 82:
EngineXR620/621/842/1045/1245/1254/
Page 83 and 84:
EngineXR620/621/842/1045/1245/1254/
Page 85 and 86: EngineXR620/621/842/1045/1245/1254/
Page 115 and 116: Transmission, Axles & DriveshaftsXR
Page 129 and 130: Wheels & TiresXR620/621/842/1045/12
Page 135: Wheels & TiresXR620/621/842/1045/12
Page 139 and 140: Hydraulic SystemXR620/621/842/1045/
Page 185 and 186: Electrical SystemXR620/621/842/1045
Page 187 and 188:
Electrical SystemXR620/621/842/1045
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Boom & AttachmentsXR620/621/842/104
Page 209 and 210:
Page 211 and 212:
Page 213 and 214:
Page 215 and 216:
Page 217 and 218:
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
Page 225 and 226:
Page 227 and 228:
Page 229 and 230:
Page 231 and 232:
Page 233 and 234:
Page 235 and 236:
Page 237 and 238:
Page 239 and 240:
Checkout ProceduresXR620/621/842/10
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
Storage & TransportationXR620/621/8
Page 247 and 248:
Page 249 and 250:
Page 251 and 252:
IndexXR620/621/842/1045/1245/1254/1
Page 253 and 254:
IndexXR620/621/842/1045/1245/1254/1
Page 255 and 256:
IndexXR620/621/842/1045/1245/1254/1
Page 257 and 258:
Maintenance Forms & Safety TagsXR62
Page 259 and 260:
AFTER FIRST 50 HOURS OF OPERATIONRE
Page 261 and 262:
AFTER EVERY 500 HOURS OF OPERATIONR
Page 263 and 264:
AFTER EVERY 2,000 HOURS OF OPERATIO
Page 265 and 266:
Maintenance History LogFORKLIFT MOD
Page 267 and 268:
Fork Inspection LogFORKLIFT MODEL:
Page 269 and 270:
Pre-Operation Checklist Operate the
Page 271 and 272:
Grease Fittings ListComponent No. o
Page 273 and 274:
A-17
Page 275 and 276:
NotesA-19
Page 277:
ContactXtreme Manufacturing, LLC141
show all

Download complete manual - pdf - Xtreme Manufacturing

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?