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Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/3034Parts and consumable materials Danger tags (2)Hydraulic fluid, Dexron III(AW46 for older units with clear fluid)Safety solventSolventLint-free wiping cloths or clean clothMarkerINITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.7. Relieve hydraulic system pressure as follows:a. Remove air breather from reservoir. Be careful to prevent contamination of air breather orreservoir fittings.b. Depress pressure relief valve in center of reservoir air breather fitting.REMOVAL1. Drain reservoir (refer to para. 8-7).2. To prevent contamination of reservoir, clean top of filler/breather (Figure 8-6) and adjacent areaaround reservoir opening.3. Use marker to make orientation marks on filler/breather plate and top of reservoir.4. Remove six screws and six flat washers from filler/breather plate.5. Remove filler/breather plate from reservoir and place on clean, contaminant-free surface.6. Use 2-3/4" open-end wrench to loosen strainer.7. Remove strainer from reservoir.Be very careful to prevent dirt and other contaminants from entering the inside ofthe strainer.DO NOT use compressed air to clean the strainer. Compressed air may damagefilter media and force contaminants in to the filter media.Service Manual Rev 01 – 05/10 8-13P/N 24933-000