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Table of ContentsXR620/621/842/1045/1245/1254/1267/1534/2050/3034List of Tables – Cont.TABLE TITLE PAGE9-3 Fuse Block Fuses........................................................................................................ 9-189-4 Engine Relay Assembly Relays and Fuse.................................................................. 9-1810-1 Fork Nomenclature...................................................................................................... 10-2712-1 Forklift Operating Weights .......................................................................................... 12-5Service Manual Rev 01 – 05/10 xP/N 24933-000
General Information & SpecificationsXR620/621/842/1045/1245/1254/1267/1534/2050/3034Section 1General Information & Specifications1-1 SCOPE OF MANUALThis manual provides operation and maintenance information and procedures intended for use by theowner and/or operator of the forklift. For detailed, specific operating instructions, refer to the applicableOperation and Safety Manual for the specific model forklift. For detailed maintenance and troubleshootinginformation and schematic diagrams, refer to the Service Manual.1-2 APPLICABILITYThis Owner's Service Manual applies to the following model rough-terrain, forward-reach forkliftsmanufactured by Xtreme Manufacturing:• XR620/621• XR842• XR1045• XR1245• XR1254• XR1267• XR1534• XR2050• XR30341-3 SERVICE BULLETINSService Bulletins are issued by Xtreme Manufacturing, LLC to help mechanics diagnose and repair forkliftproblems discovered during the manufacturing process or reported by owners and repair shops. Thereare two types of Service Bulletins:• Safety Service Bulletin: This type of bulletin is issued for safety problems that affect the safeoperation of the forklift. An example would be "Parking brake is weak."• Service Bulletin: This type of bulletin is issued for non-safety problems that affect the reliabilityor performance of the forklift of forklift subsystem. An example would be "Engine idles rough."Perform the following steps when you have received a service bulletin:• Carefully read and analyze the service bulletin.• Determine if the service bulletin applies to your forklift(s).Service Manual Rev 01 – 05/10 1-1P/N 24933-000
Page 1 and 2: Service ManualForward Reach Forklif
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Maintenance & Operation SafetyXR620
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Maintenance & Operation SafetyXR620
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Maintenance ScheduleXR620/621/842/1
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Axle Cylinder & Outrigger Lubricati
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Transmission, Axles & DriveshaftsXR
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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