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Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/30348-13 TAKING HYDRAULIC FLUID SAMPLEPerform the following procedure to take a hydraulic fluid sample.PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesRubber glovesSoft bristle brushHYDAC Micro Bore Flexible HoseParts and consumable materials Danger tags (2)Safety solvent (aerosol)Lint-free clothFluid analysis kitINITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Operate engine at idle speed.6. Attach DANGER – DO NOT OPERATE tag to steering wheel. Also attach a tag by tape or cordaround the boom control, attachment tilt, and frame sway joysticks. Operating any one of thesejoysticks can raise the pressure at the distribution manifold test port from 500 psi to 3,500 psi.TAKING SAMPLE1. Put on safety glasses and rubber gloves.2. Open front cover to gain access to distribution manifold.3. On back side of distribution manifold (Figure 8-11), remove cap from test port GLS.4. Thoroughly clean area around test port GLS with clean brush, safety solvent, and clean, lint-freecloth.Be very careful to keep the test hose and the fluid sample bottle clean during thisprocedure. Very minute foreign particles can contaminate the sample andadversely affect the test results.5. Check test hose and fluid sample bottle to ensure that they are very clean.Service Manual Rev 01 – 05/10 8-21P/N 24933-000