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Hydraulic SystemXR620/621/842/1045/1245/1254/1267/1534/2050/30348-14 REPLACING A HOSEPerform the following procedure to replace a hydraulic hose:PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesTorque wrenchO-ring removal/installation toolBrushContainerParts and consumable materials Danger tags (2)Protective caps, plugsSafety solventLint-free clothNEVER replace a hydraulic hose with a hose not specifically designed for thisforklift and subsystem. An underrated hose may explode resulting in death orserious injury and damage to the forklift and property. Always use genuine XtremeManufacturing replacement hoses for best performance and safety.INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.7. Relieve hydraulic system pressure as follows:a. Remove air breather from reservoir. Be careful to prevent contamination of air breather orreservoir fittings.b. Depress pressure relief valve in center of reservoir air breather fitting.REMOVAL1. Open front cover (Figure 1-2).Service Manual Rev 01 – 05/10 8-24P/N 24933-000