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EngineXR620/621/842/1045/1245/1254/1267/1534/2050/30345-18 CHECK RADIATOR HOSES AND CONNECTIONSEVERY 500 HOURS OFOPERATIONPerform the following procedure to check the radiator hoses and connections for leaks, damage, andtightness:PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesDrop lightParts and consumable materials Danger tags (2)INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.INSPECTION1. Open engine cover (Figure 1-2).2. See Figure 5-16. Inspect hoses connected to radiator for the following defects:• Signs of leakage.• Loose or corroded clamps.• Bulges.• Cracks.• Cuts.• Soft or mushy spots.• Hard spots.3. Replace any defective hoses or clamps.4. Check system for leaks.Service Manual Rev 01 – 05/10 5-30P/N 24933-000
EngineXR620/621/842/1045/1245/1254/1267/1534/2050/3034Figure 5-16. Radiator Hoses and Connections5-19 CHECK ENGINE WIRING AND CONNECTIONSEVERY 500 HOURS OFOPERATIONPerform the following procedure to check the engine wiring and connections for damage and tightness:PersonnelSpecial tools and equipment– TASK REQUIREMENTS –One mechanicSafety glassesDrop lightParts and consumable materials Danger tags (2)Service Manual Rev 01 – 05/10 5-31P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Maintenance & Operation SafetyXR620
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Page 59 and 60: Maintenance & Operation SafetyXR620
Page 69 and 70: Maintenance ScheduleXR620/621/842/1
Page 75 and 76: Axle Cylinder & Outrigger Lubricati
Page 81 and 82: EngineXR620/621/842/1045/1245/1254/
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Page 115 and 116: Transmission, Axles & DriveshaftsXR
Page 129 and 130: Wheels & TiresXR620/621/842/1045/12
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Hydraulic SystemXR620/621/842/1045/
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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