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EngineXR620/621/842/1045/1245/1254/1267/1534/2050/3034FILL1. Fill radiator with coolant until core is covered.2. Fill coolant recovery tank with coolant until one-half full.3. Install radiator cap and close radiator vent valve.4. Install coolant recovery tank cap.5. Start engine and operate until engine reaches normal operating temperature.6. Recheck coolant level in coolant recovery tank. If necessary, add coolant until tank is one-half full.7. Close engine and radiator covers.Figure 5-13. Cylinder Block Drain Plug5-13 REPLACE AIR FILTERSEVERY 500 HOURS OFOPERATIONPerform the following procedure to replace the air filters:– TASK REQUIREMENTS –PersonnelSpecial tools and equipmentOne mechanicSafety glassesService Manual Rev 01 – 05/10 5-22P/N 24933-000
EngineXR620/621/842/1045/1245/1254/1267/1534/2050/3034Parts and consumable materials Danger tags (2)Clean, disposable clothMain air filter element<strong>Xtreme</strong> P/N 14362-010Safety air filter element<strong>Xtreme</strong> P/N 14362-011Use caution when replacing the air filters. The engine is highly vulnerable toabrasive dust contaminants during the servicing process when the filters areremoved from the housing.NOTE: The least efficient time in the life of an air filter element is when it is new. Filterelements increase in efficiency as dust builds up on the media. The filters should only bechanged when the dust build-up is beginning to restrict engine air intake.INITIAL SET-UP1. Park forklift on level surface.2. Set Travel Select lever to NEUTRAL (N).3. Set Parking Brake switch to ON.4. Retract boom and lower carriage. Allow sufficient space to open forklift covers.5. Set Ignition switch to OFF.6. Attach danger tags to steering wheel and ignition key. Refer to para. 2-5, for lockout-tagoutprocedure.REPLACE AIR FILTER1. Open engine cover (Figure 1-2).2. See Figure 5-5. Loosen thumb screw on dust cup clamp.3. Remove clamp.4. Remove dust cup.5. Inspect dust cup for cleanliness. If dirty, clean with clean, disposable cloth. Dampen cloth ifnecessary.6. Replace main and safety air filter elements.7. Position dust cup on air filter assembly body.8. Attach dust cup to air filter assembly body with clamp. Tighten thumb screw.9. Close engine cover.Service Manual Rev 01 – 05/10 5-23P/N 24933-000
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Service ManualForward Reach Forklif
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List of Effective PagesXR620/621/84
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Table of ContentsXR620/621/842/1045
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General Information & Specification
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Maintenance & Operation SafetyXR620
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Maintenance & Operation SafetyXR620
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Page 69 and 70: Maintenance ScheduleXR620/621/842/1
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Page 115 and 116: Transmission, Axles & DriveshaftsXR
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Electrical SystemXR620/621/842/1045
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Boom & AttachmentsXR620/621/842/104
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Checkout ProceduresXR620/621/842/10
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Storage & TransportationXR620/621/8
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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IndexXR620/621/842/1045/1245/1254/1
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Maintenance Forms & Safety TagsXR62
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AFTER FIRST 50 HOURS OF OPERATIONRE
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AFTER EVERY 500 HOURS OF OPERATIONR
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AFTER EVERY 2,000 HOURS OF OPERATIO
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Maintenance History LogFORKLIFT MOD
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Fork Inspection LogFORKLIFT MODEL:
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Pre-Operation Checklist Operate the
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Grease Fittings ListComponent No. o
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A-17
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NotesA-19
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ContactXtreme Manufacturing, LLC141
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