07.04.2013 Views

DELOREAN WORKSHOP MANUAL - Free

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NOTE: When removing the sliding gear<br />

assembly, be careful not to drop the needle<br />

roller half-bearings.<br />

6. Remove the 5th speed sliding gear, shaft and<br />

fork as an assembly from the primary shaft.<br />

(Fig. 12)<br />

7. Remove the needle bearing race and washer<br />

from the shaft.<br />

8. Mark the 5th speed hub and sliding gear with<br />

marking paint for reassembly. Remove the<br />

sliding hub from the 5th speed gear.<br />

9. Remove the 5th speed drive gear from the<br />

secondary shaft.<br />

10. Remove the pivoting interlock assembly.<br />

11. Remove three (3) bolts securing the roller<br />

bearing retaining plate and remove plate. (Fig.<br />

12)<br />

12. Remove the twenty (20) bolts, securing the<br />

half-casings and separate the cases by lifting<br />

up on the case half containing differential<br />

adjusting nut (left-hand case). (Fig. 13)<br />

NOTE: Do not use sharp metal tools to pry<br />

apart case halves.<br />

13 TI 9 7 5 4 15 17 19<br />

14 12 10 8 6 3 16 18 20 Fig. 13<br />

13. Remove the differential assembly and lift out<br />

the primary and secondary shaft assemblies.<br />

(Fig. 14)<br />

14. Remove the reverse gear shaft, gear, and<br />

friction washers from the case. (Fig. 15)

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