DELOREAN WORKSHOP MANUAL - Free

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j CONSOLE - Fig. 14 Removal 1. Disconnect negative battery cable. 2. Remove three knobs from heater A/C control panel. Remove one screw located behind centre function knob and remove heater A/C control panel face plate. 3. Remove transmission shift level knob. 4. Remove two screws securing transmission shift level panel to console. Raise panel and remove interior lamps rheostat and digital clock. Remove panel. 5. Remove four nuts securing console to body through transmission shift level panel opening. 6. Remove one screw, each side, securing console front edge to crash pad. 7. Remove two screws securing the rear tray to console. Remove tray. 8. Remove two nuts securing rear console to body through rear tray opening. 9. Raise console sufficiently to disconnect cigar lighter and rocker switch connectors. Remove console. 10. Place console on work bench and remove four nuts securing upper panel to new console. Body — Interior P:03:03 TRIM Installation 1. Reverse removal procedures. REAR QUARTER TRIM.PANEL Removal 1. Remove inner door seal from rear of door opening. 2. With the use of heat gun, carefully unstick quarter panel trim from around door filler panel flange. 3. Carefully unstick carpet from around lower edge of quarter panel. 4. Remove plastic appearance cap from "B" post upper seat belt retaining screw. 5. Remove upper and lower seat belt mounting screw. 6. Remove seat belt opening trim from rear quarter panel. 7. Remove panel while feeding seat belt through opening. Installation 1. Reverse removal procedures. SEAT BELT RETRACTOR Removal 1. Remove rear quarter trim panel. 2. Remove screw securing seat belt retractor to door striker plate reinforcement bracket. Remove retractor. Installation 1. Reverse removal procedures. RIGHT HAND INSTRUMENT PANEL KNEE PAD - Fig. 15 Removal 1. Working under the right hand side of the instrument panel, remove the A/C crossover duct.
2. Remove six nuts securing the knee pad to instrument panel assembly. Installation 1. Reverse the removal procedure. LEFT HAND INSTRUMENT PANEL KNEE PAD - Fig. 16 Removal 1. Working under left hand side of the instrument panel, remove the A/C crossover duct. 2. Remove four nuts securing the knee pad to instrument panel assembly. Installation 1. Reverse removal procedure. UPPER DOOR TRIM PAD Removal 1. Lower power window. 2. Pry loose trim pad retaining clips located along upper edge of trim pad. 3. Lift trim pad upward and release armrest retaining tabs. Remove upper trim pad. Installation 1. Reverse removal procedure. LOWER DOOR TRIM PAD Removal 1. Remove the upper trim panel described above. 2. Remove the screws securing lower trim panel mounting bracket to door assembly. 3. Pry loose the retaining clips securing the lower edge of the trim panel. 4. Pull the trim panel away from the floor to gain access to the door pull handle mounting bracket. Using a long Phillips screwdriver, remove two screws securing the door pull handle to its mounting bracket. Remove the lower trim panel. 5. When working on the left door, remove the power mirror switch. When working on the right door, remove the close-out plate. 6. Remove two screws securing the pull handle mounting bracket, and set aside. Installation 1. Position and secure pull handle mounting bracket to the pull handle assembly. 2. Position pull handle assembly into the lower trim panel. 3. Position lower trim panel on door and secure two pull handle mounting screws. 4. Install lower trim panel upper mounting bracket screws. 5. Secure lower trim panel to door retaining clips. "I 1 "] "] ^:-j i^r
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
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U 1 n PRE DELIVERY INSPECTION After
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I r r General Data LABEL IDENTIFICA
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f&T$ , W*$ fewt r jfi^T LABEL IDENT
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r r \r*l r
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IMPORTANT Fuel Tank B:01:01 REMOVIN
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Fuel Tank B:01:03 •
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Fig. 7 Number of Cylinders Bore Str
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TIGHTENING TORQUES-Figs. 3 and 4 No
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VALVE GUIDES Bore (mm) 8-8,022 (0.3
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r r r r r r r r r i r r CAMSHAFT Th
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REMOVING Disconnect battery. Remove
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Remove coolant hoses at engine Remo
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pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
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Tl^ty r •'•*'j "*& Fig. 27 SECO
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• ^ * ? Remove the cylinder head
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that the camshaft top is fully with
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ROCKER SHAFTS DISMANTLING The oilwa
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- f CHANGING The engine need not be
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W&\ rrw\ EXAMPLE-Fig. 51 First meas
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Check that each small end is lying
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r Proceed in the same way for assem
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IflTtl "
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Remove the timing chains RH first t
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C:07:06 Engine Fig. 79 Refit the cr
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C:07:08 Engine ANGULAR TIGHTENING O
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Fig. 91 Lubricate the cylinder head
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Fig. 99 J 28860 Smear the crankshaf
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REMOVING Main Bearing Oil Seal—Fl
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- r REMOVING Drain engine oil Remov
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T^T) ryift] 7^1 I •'•'l p*^ Oil
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p^ is*l £T-- ? >'I I'-TVN) 1^1 •
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NOTE: The arm has LH and RH threade
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© "&•• ? o 9 (S> O C ,s '*•*
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Fuel Emission and Exhaust System CO
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V D:01:02 COMPONENT LOCATION Mixtur
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D:01:04 Fuel, Emission and Exhaust
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D:01:12 v. Fig. 12 High Control To
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D:01:14 Fuel Emission and Exhaust S
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
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fT
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JWî !'••-'• f '^\ 7*$5 wm, r
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M pTÎ TRANSMISSION UNIT DISASSEMBL
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i f^) irm] 1 L /BTO BRAKE B-1 - Fig
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i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
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r Fig. 57 C-1 PISTON SEALS Fig. 55
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r r / V Fig. 60 Automatic Transmiss
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v FINAL DRIVE DISASSEMBLY Automatic
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r r Automatic Transmission G:09:03
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^ r \ Automatic Transmission G .09:
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J Fig. 78 SIDE GEAR TOOL Reassembly
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Automatic Transmission G:09:09 3. F
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fj*«r |" CONTENTS ft**? j GENERAL
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FW\ Location Lower column to univer
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H:03:02 Steering 5. Position and se
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REMOVAL - Fig. 7 1. Raise luggage c
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REMOVAL 1. Remove rack and previous
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Front Suspension J:01:01 GENERAL DE
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REMOVAL 1. Raise car on hoist. 2. R
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REMOVAL 1. Raise car on hoist. 2. R
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J REMOVAL 1. Raise car on hoist. 2.
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~ J REMOVAL Front Suspension J:08:0
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r r r r J REMOVAL 1 Raise car on ho
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REMOVAL 1. Raise car on hoist, and
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Contents GENERAL DESCRIPTION K.01.0
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r r K:01:02 Rear Suspension
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;v?f?*) REMOVAL 1. Raise car on hoi
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REMOVAL Rear Suspension 1. Raise ca
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REMOVAL 1. Raise car on hoist. TRAI
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' 1. Check rear wheels for rim run
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r i r r r r r r I r r r r r I V* RE
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i-rw-] r r The vehicle is equipped
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T^M- w^ ••rrrr] J 1 ""?^ t ; -'
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Brakes, Wheels and Tyres 10. 11. Br
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installed. If the cylinder bore is
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I r REMOVAL 1. Remove brake disc pa
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jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
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BRAKE MASTER CYLINDER/FLUID RESERVO
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Automatic transmission only, Instal
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r r r r r r i r r r Brakes, Wheels
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1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
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'^WJ) p*sq pfl*V I The ignition sys
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J Electrical System and Instruments
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REMOVING - Fig. 7 DISCONNECT BATTER
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•jTv^ -ft'MWl rp9r\ REMOVING THE
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I r r r r r r r r r r r r r r r r r
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REMOVING - Fig. 17 1. Disconnect Ba
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REMOVING THE DIODE CARRIER - Fig. 1
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PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
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M:05:02 Electrical System and Instr
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M :05:04 Electrical System and Inst
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State-of-Charge (Example) A complet
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X23C83U43 :C3H8C93!L153 JC4D1L10X16
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HORNS - Fig. 32 Twin high and low t
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i FÎ f Electrical System and Instr
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HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
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*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
Page 391 and 392: Heating and Air Conditioning N .08:
Page 393 and 394: NOT ENOUGH COOLING Move temperature
Page 395 and 396: N:09:04 Heating and Air Conditionin
Page 397 and 398: J Heating and Air Conditioning N:10
Page 399 and 400: The preceding Trouble Shooting Char
Page 401 and 402: Heating and Air Conditioning N:10:0
Page 403 and 404: J Heating and Air Conditioning N:10
Page 405 and 406: Heating and Air Conditioning Step 6
Page 407 and 408: JTffi^ J Heating and Air Conditioni
Page 409 and 410: f: :' ! .-^.*VJ ^ J Heating and Air
Page 411 and 412: aî Fnff&J Ff^\ J CONTENTS GLASS RE
Page 413 and 414: STANDARD SECTIONAL REPAIR MOULDINGS
Page 415 and 416: (3) When completely cured, drill a
Page 417 and 418: FRONT FENDER, LEFT OR RIGHT - Rg. 1
Page 419 and 420: 4. Install four screws securing rea
Page 421 and 422: 2. Before fitting replacement, chec
Page 423 and 424: 3. Mark angular position of torsion
Page 425 and 426: 3. Remove handle and disconnect rel
Page 427 and 428: 9. Move the interior locking contro
Page 429 and 430: 3. Remove nut securing cable housin
Page 431 and 432: REAR WINDOW SUNSHADE LOUVRE Removal
Page 433 and 434: 13. Position and secure front grill
Page 437: POWER WINDOW REGULATOR ASSEMBLY Rem
Page 440 and 441: " FIXED DOOR GLASS If replacement f
Page 444 and 445: J 6. Install either the left door p
Page 446 and 447: l» J CONTENTS GENERAL DESCRIPTION
Page 448 and 449: L ^ Chassis R:02:01 DIMENSIONS )
Page 450 and 451: A B C D E F G H 1 J K L M N 0 P 255
Page 452 and 453: • • ' ~ T »
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