DELOREAN WORKSHOP MANUAL - Free

REASSEMBLY
1. Install the 3rd speed gear, needle roller halfbearings
and the 3rd speed synchro ring on the
primary shaft.
2. Install the 3rd-4th speed synchro hub on the
shaft with the larger offset facing the 4th speed
gear.
Install the hub lock ring.
3. Install the three (3) spring clips in the 3rd-4th
speed sliding gear and three (3) detent rollers.
4. Install the washer over the hub lock ring. (Fig.
26)
5. Install the 4th speed synchro ring,- 4th speed
gear and the needle roller half-bearings.
6. Install the washer and bearing on the clutch
end of the primary shaft.
Install the bearing lock ring.
7. Install the bearing on the differential end of the
primary shaft. (Fig. 27)
8. Install the oil seal on the clutch shaft end of the
primary shaft.
g.25
9. Fit the clutch shaft on the primary shaft and
install the rollpin.
10. Fit the clutch shaft tube onto the clutch shaft.
seat the tube on the shaft seal by tapping
gently.
SECONDARY SHAFT
DISASSEMBLY
1. Remove the double taper roller bearing from
the secondary shaft.
NOTE: Do not drop the needle half-bearings
when performing the following operation.
2. Remove the 1st speed gear and the synchro
ring.
3. Mark the position of the 1st-2nd sliding gear
with marking paint.
Remove the sliding gear. (Fig. 28)
4. Remove the synchro hub, synchro ring and
2nd speed gear.
NOTE: The pinion bearing, 3rd gear and 4th
gear cannot be removed.