DELOREAN WORKSHOP MANUAL - Free

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REMOVAL 1. Raise car on hoist. 2. Remove tyre and wheel assembly. Front Suspension STEERING KNUCKLE - RIGHT OR LEFT 3. When working on left side, disconnect speedometer cable. 4. Remove both brake caliper mounting bolts and position caliper assembly out of the way. Caliper must not be suspended by its brake hose. 5. When working on left side, remove speedometer drive cap from centre of hub. 6. Remove hub nut and "D" washer. Fig. 7 7 7. Remove hub and brake disc assembly. 8. Using a tie rod-end remover, disconnect tie rod end from steering knuckle. 9. Remove brake disc spacer. 10. With front suspension at full travel, remove nut securing lower ball joint to steering knuckle and separate ball joint from steering knuckle. 11. Remove nut securing upper ball joint to steering knuckle and se arate ball joint from steering knuckle. Ren 'e steering knuckle assembly. 12. Remove spindle retaining nut. (On left side, nut is removed with speedometer 90° angle drive.) 13. Press spindle from steering knuckle. 14. Remove four (4) bolts securing brake disc dustshield and caliper mounting bracket to steering knuckle assembly. INSTALLATION 1. Position and secure brake disc dustshield and caliper mounting bracket to steering knuckle. 2. Position spindle into steering and install spindle retaining nut and torque to specification. 3. To complete installation, reverse removal procedures starting with Step 11 and torque fasteners to specification.
J REMOVAL 1. Raise car on hoist. 2. Remove tyre and wheel assembly. Front Suspension J:06:01 UPPER BALL JOINT - RIGHT OR LEFT 3. With front suspension at full travel, remove nut securing upper ball joint to steering knuckle and separate ball joint from steering knuckle. Steering knuckle should be supported by wire, and care should be exercised not to allow the steering knuckle assembly to pivot outward. 4. Using nut cracker or splitter remove four (4) fasteners securing the upper ball joint to the upper control arm and remove ball joint. Note: Previously serviced ball joints will be secured with nuts and bolts. INSTALLATION 1. Position and secure ball joint. Install ball joint boot, grease ball joint via its fitting, and torque fasteners supplied with ball joint to specification. 2. To complete installation, reverse the removal procedure and torque fasteners to specification.
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
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U 1 n PRE DELIVERY INSPECTION After
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I r r General Data LABEL IDENTIFICA
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f&T$ , W*$ fewt r jfi^T LABEL IDENT
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r r \r*l r
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IMPORTANT Fuel Tank B:01:01 REMOVIN
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Fuel Tank B:01:03 •
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Fig. 7 Number of Cylinders Bore Str
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TIGHTENING TORQUES-Figs. 3 and 4 No
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VALVE GUIDES Bore (mm) 8-8,022 (0.3
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r r r r r r r r r i r r CAMSHAFT Th
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REMOVING Disconnect battery. Remove
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Remove coolant hoses at engine Remo
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pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
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Tl^ty r •'•*'j "*& Fig. 27 SECO
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• ^ * ? Remove the cylinder head
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that the camshaft top is fully with
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ROCKER SHAFTS DISMANTLING The oilwa
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- f CHANGING The engine need not be
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W&\ rrw\ EXAMPLE-Fig. 51 First meas
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Check that each small end is lying
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r Proceed in the same way for assem
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IflTtl "
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Remove the timing chains RH first t
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C:07:06 Engine Fig. 79 Refit the cr
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C:07:08 Engine ANGULAR TIGHTENING O
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Fig. 91 Lubricate the cylinder head
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Fig. 99 J 28860 Smear the crankshaf
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REMOVING Main Bearing Oil Seal—Fl
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- r REMOVING Drain engine oil Remov
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T^T) ryift] 7^1 I •'•'l p*^ Oil
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p^ is*l £T-- ? >'I I'-TVN) 1^1 •
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NOTE: The arm has LH and RH threade
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© "&•• ? o 9 (S> O C ,s '*•*
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Fuel Emission and Exhaust System CO
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V D:01:02 COMPONENT LOCATION Mixtur
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D:01:04 Fuel, Emission and Exhaust
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D:01:12 v. Fig. 12 High Control To
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D:01:14 Fuel Emission and Exhaust S
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
Page 181 and 182: Automatic Transmission G:05:01 CHEC
Page 183 and 184: Automatic Transmission G:05:03 / h
Page 185 and 186: 5. Remove the solenoid mounting bol
Page 187 and 188: G:06:04 Automatic Transmission 8. R
Page 189 and 190: ' r v 1. Disconnect the negative ba
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Page 193 and 194: fT
Page 195 and 196: JWî !'••-'• f '^\ 7*$5 wm, r
Page 197 and 198: M pTÎ TRANSMISSION UNIT DISASSEMBL
Page 199 and 200: i f^) irm] 1 L /BTO BRAKE B-1 - Fig
Page 201 and 202: i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
Page 203 and 204: r Fig. 57 C-1 PISTON SEALS Fig. 55
Page 205 and 206: r r / V Fig. 60 Automatic Transmiss
Page 207 and 208: v FINAL DRIVE DISASSEMBLY Automatic
Page 209 and 210: r r Automatic Transmission G:09:03
Page 211 and 212: ^ r \ Automatic Transmission G .09:
Page 213 and 214: J Fig. 78 SIDE GEAR TOOL Reassembly
Page 215 and 216: Automatic Transmission G:09:09 3. F
Page 217 and 218: fj*«r |" CONTENTS ft**? j GENERAL
Page 219 and 220: FW\ Location Lower column to univer
Page 221 and 222: H:03:02 Steering 5. Position and se
Page 223 and 224: REMOVAL - Fig. 7 1. Raise luggage c
Page 225 and 226: REMOVAL 1. Remove rack and previous
Page 227 and 228: Front Suspension J:01:01 GENERAL DE
Page 229 and 230: REMOVAL 1. Raise car on hoist. 2. R
Page 231: REMOVAL 1. Raise car on hoist. 2. R
Page 235 and 236: ~ J REMOVAL Front Suspension J:08:0
Page 237 and 238: r r r r J REMOVAL 1 Raise car on ho
Page 239 and 240: REMOVAL 1. Raise car on hoist, and
Page 241 and 242: Contents GENERAL DESCRIPTION K.01.0
Page 243 and 244: r r K:01:02 Rear Suspension
Page 245 and 246: ;v?f?*) REMOVAL 1. Raise car on hoi
Page 247 and 248: REMOVAL Rear Suspension 1. Raise ca
Page 249 and 250: REMOVAL 1. Raise car on hoist. TRAI
Page 251 and 252: ' 1. Check rear wheels for rim run
Page 253 and 254: r i r r r r r r I r r r r r I V* RE
Page 255 and 256: i-rw-] r r The vehicle is equipped
Page 257 and 258: T^M- w^ ••rrrr] J 1 ""?^ t ; -'
Page 259 and 260: Brakes, Wheels and Tyres 10. 11. Br
Page 261 and 262: installed. If the cylinder bore is
Page 263 and 264: I r REMOVAL 1. Remove brake disc pa
Page 265 and 266: jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268: BRAKE MASTER CYLINDER/FLUID RESERVO
Page 269 and 270: Automatic transmission only, Instal
Page 271 and 272: r r r r r r i r r r Brakes, Wheels
Page 273 and 274: 1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276: '^WJ) p*sq pfl*V I The ignition sys
Page 277 and 278: J Electrical System and Instruments
Page 279 and 280: REMOVING - Fig. 7 DISCONNECT BATTER
Page 281 and 282: •jTv^ -ft'MWl rp9r\ REMOVING THE
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I r r r r r r r r r r r r r r r r r
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REMOVING - Fig. 17 1. Disconnect Ba
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REMOVING THE DIODE CARRIER - Fig. 1
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PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
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M:05:02 Electrical System and Instr
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M :05:04 Electrical System and Inst
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State-of-Charge (Example) A complet
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X23C83U43 :C3H8C93!L153 JC4D1L10X16
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HORNS - Fig. 32 Twin high and low t
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i FÎ f Electrical System and Instr
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HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
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J Electrical System and Instruments
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*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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J Electrical System and Instruments
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j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
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POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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