DELOREAN WORKSHOP MANUAL - Free

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I r r r r r r r r PJ. GRADY INC. (631)589-6224 (800)350-7429 FAX (631)589-6241
r r r • i r I r r I I Issued by: Technical Publications Department De Lorean Motor Cars (1982) Ltd. Dunmurry Industrial Estate DUNMURRY, Co. Antrim N. Ireland, BT17 9JJ Copyright Reserved DE LOREAN <strong>WORKSHOP</strong> <strong>MANUAL</strong> Pan No. 113096
Page 1: DELOREAN WORKSHOP MANUAL PJ. GRADY
Page 5 and 6: SERVICE ORGANISATION In order to pr
Page 7 and 8: i GENERAL SAFETY HINTS 1. Use the c
Page 9 and 10: • • r r r r r General Data CONT
Page 11 and 12: A:01:02 IGNITION SYSTEM (Contd.) Sp
Page 13 and 14: General Data A:02:01 ENGINE TUNING
Page 15 and 16: A:03:02 General Data DESCRIPTION TR
Page 17 and 18: A:03:04 General Data TORQUE FIGURES
Page 19 and 20: A — Overall Length B — Wheel Ba
Page 21 and 22: U 1 n PRE DELIVERY INSPECTION After
Page 23 and 24: I r r General Data LABEL IDENTIFICA
Page 25 and 26: f&T$ , W*$ fewt r jfi^T LABEL IDENT
Page 27 and 28: r r \r*l r
Page 29 and 30: IMPORTANT Fuel Tank B:01:01 REMOVIN
Page 31 and 32: Fuel Tank B:01:03 •
Page 33 and 34: Fig. 7 Number of Cylinders Bore Str
Page 35 and 36: TIGHTENING TORQUES-Figs. 3 and 4 No
Page 37 and 38: VALVE GUIDES Bore (mm) 8-8,022 (0.3
Page 39 and 40: r r r r r r r r r i r r CAMSHAFT Th
Page 41 and 42: REMOVING Disconnect battery. Remove
Page 43 and 44: Remove coolant hoses at engine Remo
Page 45 and 46: pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
Page 47 and 48: Tl^ty r •'•*'j "*& Fig. 27 SECO
Page 49 and 50: • ^ * ? Remove the cylinder head
Page 51 and 52: that the camshaft top is fully with
Page 53 and 54:
ROCKER SHAFTS DISMANTLING The oilwa
Page 55 and 56:
- f CHANGING The engine need not be
Page 57 and 58:
W&\ rrw\ EXAMPLE-Fig. 51 First meas
Page 59 and 60:
Check that each small end is lying
Page 61 and 62:
r Proceed in the same way for assem
Page 63 and 64:
IflTtl "
Page 65 and 66:
Remove the timing chains RH first t
Page 67 and 68:
C:07:06 Engine Fig. 79 Refit the cr
Page 69 and 70:
C:07:08 Engine ANGULAR TIGHTENING O
Page 71 and 72:
Fig. 91 Lubricate the cylinder head
Page 73 and 74:
Fig. 99 J 28860 Smear the crankshaf
Page 75 and 76:
REMOVING Main Bearing Oil Seal—Fl
Page 77 and 78:
- r REMOVING Drain engine oil Remov
Page 79 and 80:
T^T) ryift] 7^1 I •'•'l p*^ Oil
Page 81 and 82:
p^ is*l £T-- ? >'I I'-TVN) 1^1 •
Page 83 and 84:
NOTE: The arm has LH and RH threade
Page 85 and 86:
© "&•• ? o 9 (S> O C ,s '*•*
Page 87 and 88:
Fuel Emission and Exhaust System CO
Page 89 and 90:
V D:01:02 COMPONENT LOCATION Mixtur
Page 91 and 92:
D:01:04 Fuel, Emission and Exhaust
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
D:01:12 v. Fig. 12 High Control To
Page 101 and 102:
D:01:14 Fuel Emission and Exhaust S
Page 103 and 104:
Page 105 and 106:
D:02:02 TEST GAUGE CONNECTION VALVE
Page 107 and 108:
&Wy Fuel, Emission and Exhaust Syst
Page 109 and 110:
Fuel, Emission and Exhaust System D
Page 111 and 112:
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
Page 119 and 120:
f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
Page 121 and 122:
7^:5 r^ K ''-i f*f!*l SPECIFICATION
Page 123 and 124:
Page 125 and 126:
Page 127 and 128:
Fig. 42 A purge valve located insid
Page 129 and 130:
Fuel Emission and Exhaust System D:
Page 131 and 132:
V Fuel Emission and Exhaust System
Page 133 and 134:
t— ^ REMOVING Fuel, Emission and
Page 135 and 136:
P"^ I I'f'M ~^"H «wi p v H GENERAL
Page 137 and 138:
Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
Page 139 and 140:
pn fî r i tin*!) C*'"''-1 pfi^l n?
Page 141 and 142:
^T^H, ^ rrr^ • T?*!l REMOVAL Clut
Page 143 and 144:
fF&H 0h BLEEDING SYSTEM 1. Top up c
Page 145 and 146:
Note: Do not use any cleaning fluid
Page 147 and 148:
CLUTCH PIPING The clutch pipe leadi
Page 149 and 150:
5fW| V "f»TJ - fr"h GENERAL DESCRI
Page 151 and 152:
(TVS*) L I *W| M*J FFr^ff| GEAR RAT
Page 153 and 154:
f •:' 1 Manual Transmission F:04:
Page 155 and 156:
p"'4 /.•" iV-Ff r , ':'''^t TRANS
Page 157 and 158:
Manual Transmission OVERHAULING TRA
Page 159 and 160:
r r r r r r - r r r r r r r r r UNI
Page 161 and 162:
1 r p*^ fr^) fiFrtr) 28. Clean the
Page 163 and 164:
r r r • - r r r r r Fig 26 Fig. 2
Page 165 and 166:
r i r r r r r r r i r I DIFFERENTIA
Page 167 and 168:
Manual Transmission F:06:11 5. Remo
Page 169 and 170:
CONTROLS DESCRIPTION AND OPERATION
Page 171 and 172:
- r r r r Automatic Transmission CO
Page 173 and 174:
G:01:02 Automatic Transmission achi
Page 175 and 176:
G:02:02 Automatic Transmission LOCA
Page 177 and 178:
DIAGNOSIS PROCEDURE 1. Road test th
Page 179 and 180:
FAULTS ENGINE STALLS UNEVEN IDLING
Page 181 and 182:
Automatic Transmission G:05:01 CHEC
Page 183 and 184:
Automatic Transmission G:05:03 / h
Page 185 and 186:
5. Remove the solenoid mounting bol
Page 187 and 188:
G:06:04 Automatic Transmission 8. R
Page 189 and 190:
' r v 1. Disconnect the negative ba
Page 191 and 192:
r i r r i r - • r j r r r i r r /
Page 193 and 194:
fT
Page 195 and 196:
JWî !'••-'• f '^\ 7*$5 wm, r
Page 197 and 198:
M pTÎ TRANSMISSION UNIT DISASSEMBL
Page 199 and 200:
i f^) irm] 1 L /BTO BRAKE B-1 - Fig
Page 201 and 202:
i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
Page 203 and 204:
r Fig. 57 C-1 PISTON SEALS Fig. 55
Page 205 and 206:
r r / V Fig. 60 Automatic Transmiss
Page 207 and 208:
v FINAL DRIVE DISASSEMBLY Automatic
Page 209 and 210:
r r Automatic Transmission G:09:03
Page 211 and 212:
^ r \ Automatic Transmission G .09:
Page 213 and 214:
J Fig. 78 SIDE GEAR TOOL Reassembly
Page 215 and 216:
Automatic Transmission G:09:09 3. F
Page 217 and 218:
fj*«r |" CONTENTS ft**? j GENERAL
Page 219 and 220:
FW\ Location Lower column to univer
Page 221 and 222:
H:03:02 Steering 5. Position and se
Page 223 and 224:
REMOVAL - Fig. 7 1. Raise luggage c
Page 225 and 226:
REMOVAL 1. Remove rack and previous
Page 227 and 228:
Front Suspension J:01:01 GENERAL DE
Page 229 and 230:
REMOVAL 1. Raise car on hoist. 2. R
Page 231 and 232:
REMOVAL 1. Raise car on hoist. 2. R
Page 233 and 234:
J REMOVAL 1. Raise car on hoist. 2.
Page 235 and 236:
~ J REMOVAL Front Suspension J:08:0
Page 237 and 238:
r r r r J REMOVAL 1 Raise car on ho
Page 239 and 240:
REMOVAL 1. Raise car on hoist, and
Page 241 and 242:
Contents GENERAL DESCRIPTION K.01.0
Page 243 and 244:
r r K:01:02 Rear Suspension
Page 245 and 246:
;v?f?*) REMOVAL 1. Raise car on hoi
Page 247 and 248:
REMOVAL Rear Suspension 1. Raise ca
Page 249 and 250:
REMOVAL 1. Raise car on hoist. TRAI
Page 251 and 252:
' 1. Check rear wheels for rim run
Page 253 and 254:
r i r r r r r r I r r r r r I V* RE
Page 255 and 256:
i-rw-] r r The vehicle is equipped
Page 257 and 258:
T^M- w^ ••rrrr] J 1 ""?^ t ; -'
Page 259 and 260:
Brakes, Wheels and Tyres 10. 11. Br
Page 261 and 262:
installed. If the cylinder bore is
Page 263 and 264:
I r REMOVAL 1. Remove brake disc pa
Page 265 and 266:
jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268:
BRAKE MASTER CYLINDER/FLUID RESERVO
Page 269 and 270:
Automatic transmission only, Instal
Page 271 and 272:
r r r r r r i r r r Brakes, Wheels
Page 273 and 274:
1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276:
'^WJ) p*sq pfl*V I The ignition sys
Page 277 and 278:
J Electrical System and Instruments
Page 279 and 280:
REMOVING - Fig. 7 DISCONNECT BATTER
Page 281 and 282:
•jTv^ -ft'MWl rp9r\ REMOVING THE
Page 283 and 284:
I r r r r r r r r r r r r r r r r r
Page 285 and 286:
REMOVING - Fig. 17 1. Disconnect Ba
Page 287 and 288:
REMOVING THE DIODE CARRIER - Fig. 1
Page 289 and 290:
PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
Page 291 and 292:
M:05:02 Electrical System and Instr
Page 293 and 294:
M :05:04 Electrical System and Inst
Page 295 and 296:
Page 297 and 298:
State-of-Charge (Example) A complet
Page 299 and 300:
Page 301 and 302:
X23C83U43 :C3H8C93!L153 JC4D1L10X16
Page 303 and 304:
HORNS - Fig. 32 Twin high and low t
Page 305 and 306:
Page 307 and 308:
i FÎ f Electrical System and Instr
Page 309 and 310:
HEAD LAMP UNIT REMOVING - REFITTING
Page 311 and 312:
Electrical System and Instruments J
Page 313 and 314:
Page 315 and 316:
*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
Page 317 and 318:
PT5 |VfW) pr^ rfTWi Electrical Syst
Page 319 and 320:
pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
Page 321 and 322:
r Electrical System and Instruments
Page 323 and 324:
r Electrical System and Instruments
Page 325 and 326:
Page 327 and 328:
j .f?
Page 329 and 330:
ffiytxy . J jffS^ Electrical System
Page 331 and 332:
P 1 "^ IW'I r J f— V Electrical S
Page 333 and 334:
|HW\ ^•r^n r^*i ^ Electrical Syst
Page 335 and 336:
j •"fW'-wl . p^£\ I J Electrical
Page 337 and 338:
j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
Page 339 and 340:
P'fTTB! '•5*TT) Electrical System
Page 341 and 342:
i"^5r^ |WW| Electrical pw| L I \ I
Page 343 and 344:
•wi »-;,^) J Electrical System a
Page 345 and 346:
Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
Page 347 and 348:
p^?i jlfaj \vvtfl ffWrft J Electric
Page 349 and 350:
I > P Heating and Air Conditioning
Page 351 and 352:
The layout of the heater/air condit
Page 353 and 354:
The temperature control should be t
Page 355 and 356:
N:01:06 Heating and Air Conditionin
Page 357 and 358:
Page 359 and 360:
v Heating and Air Conditioning SPEC
Page 361 and 362:
Heating and Air Conditioning N:02:0
Page 363 and 364:
N .03:02 Heating and Air Conditioni
Page 365 and 366:
v Heating and Air Conditioning Air
Page 367 and 368:
J Heating and Air Conditioning N:05
Page 369 and 370:
Page 371 and 372:
J REMOVING HEATER/AIR CONDITIONING
Page 373 and 374:
u a n ALL DIMENSIONS REFER TO WRENC
Page 375 and 376:
Heating and Air Conditioning IM:08:
Page 377 and 378:
Page 379 and 380:
J Heating and Air Conditioning N .0
Page 381 and 382:
Heating and Air Conditioning ;3^\»
Page 383 and 384:
J INSTALLING COMPRESSOR Heating and
Page 385 and 386:
J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
Page 387 and 388:
Page 389 and 390:
J Heating and Air Conditioning 3. D
Page 391 and 392:
Heating and Air Conditioning N .08:
Page 393 and 394:
NOT ENOUGH COOLING Move temperature
Page 395 and 396:
Page 397 and 398:
Page 399 and 400:
The preceding Trouble Shooting Char
Page 401 and 402:
Heating and Air Conditioning N:10:0
Page 403 and 404:
Page 405 and 406:
Heating and Air Conditioning Step 6
Page 407 and 408:
JTffi^ J Heating and Air Conditioni
Page 409 and 410:
f: :' ! .-^.*VJ ^ J Heating and Air
Page 411 and 412:
aî Fnff&J Ff^\ J CONTENTS GLASS RE
Page 413 and 414:
STANDARD SECTIONAL REPAIR MOULDINGS
Page 415 and 416:
(3) When completely cured, drill a
Page 417 and 418:
FRONT FENDER, LEFT OR RIGHT - Rg. 1
Page 419 and 420:
4. Install four screws securing rea
Page 421 and 422:
2. Before fitting replacement, chec
Page 423 and 424:
3. Mark angular position of torsion
Page 425 and 426:
3. Remove handle and disconnect rel
Page 427 and 428:
9. Move the interior locking contro
Page 429 and 430:
3. Remove nut securing cable housin
Page 431 and 432:
REAR WINDOW SUNSHADE LOUVRE Removal
Page 433 and 434:
13. Position and secure front grill
Page 437:
POWER WINDOW REGULATOR ASSEMBLY Rem
Page 440 and 441:
" FIXED DOOR GLASS If replacement f
Page 442 and 443:
j CONSOLE - Fig. 14 Removal 1. Disc
Page 444 and 445:
J 6. Install either the left door p
Page 446 and 447:
l» J CONTENTS GENERAL DESCRIPTION
Page 448 and 449:
L ^ Chassis R:02:01 DIMENSIONS )
Page 450 and 451:
A B C D E F G H 1 J K L M N 0 P 255
Page 452 and 453:
• • ' ~ T »
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