DELOREAN WORKSHOP MANUAL - Free

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i r r r r r r r r - F r r " Brakes, Wheels and Tyres REMOVAL 1. Remove brake disc pads as previously described. 2. Disconnect brake line at caliper and cap. 3. Remove two bolts securing the disc caliper assembly to the hub carrier and remove caliper. (Fig. 5) NOTE: Any shims removed between the mounting faces should be noted so they can be replaced in the same position upon installation. INSTALLATION 1. To complete installation, reverse the removal procedure. 2. Torque fasteners to specification and bleed brake system. UNIT DISASSEMBLY 1. Remove the caliper assembly as previously described. 2. Remove caliper piston dust cover retaining ring and remove piston dust covers. (Fig. 6) 3. Pack a clean piece of shop towel between the pistons and then drive them from the cylinder bores by applying clean compressed shop air to the inlet connection. CAUTION: Care should be exercised that fingers are kept well clear from the gap area and eye protection should also be worn as there may be fluid spray. 4. Remove piston sealing ring from bore. NOTICE: Care should be exercised not to damage the bore or locating groove. 5. Remove dust cap and unscrew bleed screw. FRONT BRAKE CALIPER NOTICE: No attempt should be made to remove the bolts and separate the two halves of the caliper body. INSPECTION 1. Clean all parts thoroughly with Girling cleaning fluid or fresh, clean specified brake fluid. (DOT 4 only). 2. Examine the cylinder bores and pistons carefully for signs of damage, abrasion, scuffing or corrosion. New pistons may be
installed. If the cylinder bore is damaged, the caliper must be replaced. REASSEMBLY 1. Lubricate cylinder bores and new sealing rings with clean brake fluid and install sealing rings into groove in the bore. 2. For ease of assembly, keep the dust covers dry and do not lubricate. 3. Insert the piston into cylinder bore and install the dust covers and retaining rings. Make certain dust covers are correctly installed. INSTALLATION 1. Position the caliper to the hub assembly ensuring shims originally removed between the mounting faces are correctly positioned. Torque to specification. 2. Replace pads retaining pins and retaining pin clips. 3. Reconnect brake pipe and bleed system. 4. Install tyre and wheel assembly. Torque to specification. 5. Lower car on hoist.
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
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U 1 n PRE DELIVERY INSPECTION After
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I r r General Data LABEL IDENTIFICA
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f&T$ , W*$ fewt r jfi^T LABEL IDENT
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r r \r*l r
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IMPORTANT Fuel Tank B:01:01 REMOVIN
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Fuel Tank B:01:03 •
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Fig. 7 Number of Cylinders Bore Str
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TIGHTENING TORQUES-Figs. 3 and 4 No
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VALVE GUIDES Bore (mm) 8-8,022 (0.3
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r r r r r r r r r i r r CAMSHAFT Th
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REMOVING Disconnect battery. Remove
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Remove coolant hoses at engine Remo
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pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
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Tl^ty r •'•*'j "*& Fig. 27 SECO
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• ^ * ? Remove the cylinder head
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that the camshaft top is fully with
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ROCKER SHAFTS DISMANTLING The oilwa
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- f CHANGING The engine need not be
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W&\ rrw\ EXAMPLE-Fig. 51 First meas
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Check that each small end is lying
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r Proceed in the same way for assem
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IflTtl "
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Remove the timing chains RH first t
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C:07:06 Engine Fig. 79 Refit the cr
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C:07:08 Engine ANGULAR TIGHTENING O
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Fig. 91 Lubricate the cylinder head
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Fig. 99 J 28860 Smear the crankshaf
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REMOVING Main Bearing Oil Seal—Fl
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- r REMOVING Drain engine oil Remov
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T^T) ryift] 7^1 I •'•'l p*^ Oil
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p^ is*l £T-- ? >'I I'-TVN) 1^1 •
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NOTE: The arm has LH and RH threade
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© "&•• ? o 9 (S> O C ,s '*•*
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Fuel Emission and Exhaust System CO
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V D:01:02 COMPONENT LOCATION Mixtur
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D:01:04 Fuel, Emission and Exhaust
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D:01:12 v. Fig. 12 High Control To
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D:01:14 Fuel Emission and Exhaust S
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
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fT
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JWî !'••-'• f '^\ 7*$5 wm, r
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M pTÎ TRANSMISSION UNIT DISASSEMBL
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i f^) irm] 1 L /BTO BRAKE B-1 - Fig
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i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
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r Fig. 57 C-1 PISTON SEALS Fig. 55
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r r / V Fig. 60 Automatic Transmiss
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v FINAL DRIVE DISASSEMBLY Automatic
Page 209 and 210: r r Automatic Transmission G:09:03
Page 211 and 212: ^ r \ Automatic Transmission G .09:
Page 213 and 214: J Fig. 78 SIDE GEAR TOOL Reassembly
Page 215 and 216: Automatic Transmission G:09:09 3. F
Page 217 and 218: fj*«r |" CONTENTS ft**? j GENERAL
Page 219 and 220: FW\ Location Lower column to univer
Page 221 and 222: H:03:02 Steering 5. Position and se
Page 223 and 224: REMOVAL - Fig. 7 1. Raise luggage c
Page 225 and 226: REMOVAL 1. Remove rack and previous
Page 227 and 228: Front Suspension J:01:01 GENERAL DE
Page 229 and 230: REMOVAL 1. Raise car on hoist. 2. R
Page 231 and 232: REMOVAL 1. Raise car on hoist. 2. R
Page 233 and 234: J REMOVAL 1. Raise car on hoist. 2.
Page 235 and 236: ~ J REMOVAL Front Suspension J:08:0
Page 237 and 238: r r r r J REMOVAL 1 Raise car on ho
Page 239 and 240: REMOVAL 1. Raise car on hoist, and
Page 241 and 242: Contents GENERAL DESCRIPTION K.01.0
Page 243 and 244: r r K:01:02 Rear Suspension
Page 245 and 246: ;v?f?*) REMOVAL 1. Raise car on hoi
Page 247 and 248: REMOVAL Rear Suspension 1. Raise ca
Page 249 and 250: REMOVAL 1. Raise car on hoist. TRAI
Page 251 and 252: ' 1. Check rear wheels for rim run
Page 253 and 254: r i r r r r r r I r r r r r I V* RE
Page 255 and 256: i-rw-] r r The vehicle is equipped
Page 257 and 258: T^M- w^ ••rrrr] J 1 ""?^ t ; -'
Page 259: Brakes, Wheels and Tyres 10. 11. Br
Page 263 and 264: I r REMOVAL 1. Remove brake disc pa
Page 265 and 266: jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268: BRAKE MASTER CYLINDER/FLUID RESERVO
Page 269 and 270: Automatic transmission only, Instal
Page 271 and 272: r r r r r r i r r r Brakes, Wheels
Page 273 and 274: 1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276: '^WJ) p*sq pfl*V I The ignition sys
Page 277 and 278: J Electrical System and Instruments
Page 279 and 280: REMOVING - Fig. 7 DISCONNECT BATTER
Page 281 and 282: •jTv^ -ft'MWl rp9r\ REMOVING THE
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Page 285 and 286: REMOVING - Fig. 17 1. Disconnect Ba
Page 287 and 288: REMOVING THE DIODE CARRIER - Fig. 1
Page 289 and 290: PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
Page 291 and 292: M:05:02 Electrical System and Instr
Page 293 and 294: M :05:04 Electrical System and Inst
Page 297 and 298: State-of-Charge (Example) A complet
Page 301 and 302: X23C83U43 :C3H8C93!L153 JC4D1L10X16
Page 303 and 304: HORNS - Fig. 32 Twin high and low t
Page 307 and 308: i FÎ f Electrical System and Instr
Page 309 and 310: HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
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J Electrical System and Instruments
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*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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J Electrical System and Instruments
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j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
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POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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