DELOREAN WORKSHOP MANUAL - Free

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Check and adjust following rocker arms in this position. INLET Cyl No. 3 Cyl No. 5 Cyl No. 6 EXHAUST Cyl No. 2 Cyl No. 4 Cyl No. 5 CHANGING CYLINDER HEADS DISMANTLING Once a cylinder head has been removed lift out the camshaft and remove the spark plugs. Remove camshaft stop exhaust manifold coolant outlet pipe engine lifting rings and diagnostic socket bracket (RH cylinder head) Compress the valve springs using a valve spring compressor. Remove the split cotters, topcups, springs and thrust washers; lay them out in their correct order. (Fig. 40) Engine RE-ASSEMBLING Grind in the valves and check them for gas tightness Clean the cylinder head carefully. Re-assemble the valves, fitting components in the following order: — 1 Thrust washer 2 Oil seal 3 Valve spring (closest coil facing cylinder head) 4 Cup washer 5 Split cotters (Fig. 41) Fig. 41 Re-attach the components to the cylinder head. Position of exhaust manifold gaskets: Pip (A) on each gasket to face downwards. (Fig.42)
ROCKER SHAFTS DISMANTLING The oilway plugs on the ends of the rocker shafts are press-fitted and cannot be removed. Remove the set bolt, withdraw the parts and lay them out in order. RE-ASSEMBLING The RH and LH side rocker shaft assemblies are identical. They match their respective cylinder heads by turning the complete assembly round. The position of the rocker shaft must not be reversed because the oil feed holes (A) will be ofocked; the rocker shafts must be fitted with tneir oil holes facing downwards. (Fig. 43) Fig. 44
Page 1 and 2: DELOREAN WORKSHOP MANUAL PJ. GRADY
Page 3 and 4: r r r • i r I r r I I Issued by:
Page 5 and 6: SERVICE ORGANISATION In order to pr
Page 7 and 8: i GENERAL SAFETY HINTS 1. Use the c
Page 9 and 10: • • r r r r r General Data CONT
Page 11 and 12: A:01:02 IGNITION SYSTEM (Contd.) Sp
Page 13 and 14: General Data A:02:01 ENGINE TUNING
Page 15 and 16: A:03:02 General Data DESCRIPTION TR
Page 17 and 18: A:03:04 General Data TORQUE FIGURES
Page 19 and 20: A — Overall Length B — Wheel Ba
Page 21 and 22: U 1 n PRE DELIVERY INSPECTION After
Page 23 and 24: I r r General Data LABEL IDENTIFICA
Page 25 and 26: f&T$ , W*$ fewt r jfi^T LABEL IDENT
Page 27 and 28: r r \r*l r
Page 29 and 30: IMPORTANT Fuel Tank B:01:01 REMOVIN
Page 31 and 32: Fuel Tank B:01:03 •
Page 33 and 34: Fig. 7 Number of Cylinders Bore Str
Page 35 and 36: TIGHTENING TORQUES-Figs. 3 and 4 No
Page 37 and 38: VALVE GUIDES Bore (mm) 8-8,022 (0.3
Page 39 and 40: r r r r r r r r r i r r CAMSHAFT Th
Page 41 and 42: REMOVING Disconnect battery. Remove
Page 43 and 44: Remove coolant hoses at engine Remo
Page 45 and 46: pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
Page 47 and 48: Tl^ty r •'•*'j "*& Fig. 27 SECO
Page 49 and 50: • ^ * ? Remove the cylinder head
Page 51: that the camshaft top is fully with
Page 55 and 56: - f CHANGING The engine need not be
Page 57 and 58: W&\ rrw\ EXAMPLE-Fig. 51 First meas
Page 59 and 60: Check that each small end is lying
Page 61 and 62: r Proceed in the same way for assem
Page 63 and 64: IflTtl "
Page 65 and 66: Remove the timing chains RH first t
Page 67 and 68: C:07:06 Engine Fig. 79 Refit the cr
Page 69 and 70: C:07:08 Engine ANGULAR TIGHTENING O
Page 71 and 72: Fig. 91 Lubricate the cylinder head
Page 73 and 74: Fig. 99 J 28860 Smear the crankshaf
Page 75 and 76: REMOVING Main Bearing Oil Seal—Fl
Page 77 and 78: - r REMOVING Drain engine oil Remov
Page 79 and 80: T^T) ryift] 7^1 I •'•'l p*^ Oil
Page 81 and 82: p^ is*l £T-- ? >'I I'-TVN) 1^1 •
Page 83 and 84: NOTE: The arm has LH and RH threade
Page 85 and 86: © "&•• ? o 9 (S> O C ,s '*•*
Page 87 and 88: Fuel Emission and Exhaust System CO
Page 89 and 90: V D:01:02 COMPONENT LOCATION Mixtur
Page 91 and 92: D:01:04 Fuel, Emission and Exhaust
Page 99 and 100: D:01:12 v. Fig. 12 High Control To
Page 101 and 102: D:01:14 Fuel Emission and Exhaust S
Page 103 and 104:
D:01:16 Fuel, Emission and Exhaust
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Page 125 and 126:
Page 127 and 128:
Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
Page 161 and 162:
1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
Page 193 and 194:
fT
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JWî !'••-'• f '^\ 7*$5 wm, r
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M pTÎ TRANSMISSION UNIT DISASSEMBL
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i f^) irm] 1 L /BTO BRAKE B-1 - Fig
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i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
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r Fig. 57 C-1 PISTON SEALS Fig. 55
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r r / V Fig. 60 Automatic Transmiss
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v FINAL DRIVE DISASSEMBLY Automatic
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r r Automatic Transmission G:09:03
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^ r \ Automatic Transmission G .09:
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J Fig. 78 SIDE GEAR TOOL Reassembly
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Automatic Transmission G:09:09 3. F
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fj*«r |" CONTENTS ft**? j GENERAL
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FW\ Location Lower column to univer
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H:03:02 Steering 5. Position and se
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REMOVAL - Fig. 7 1. Raise luggage c
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REMOVAL 1. Remove rack and previous
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Front Suspension J:01:01 GENERAL DE
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REMOVAL 1. Raise car on hoist. 2. R
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REMOVAL 1. Raise car on hoist. 2. R
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J REMOVAL 1. Raise car on hoist. 2.
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~ J REMOVAL Front Suspension J:08:0
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r r r r J REMOVAL 1 Raise car on ho
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REMOVAL 1. Raise car on hoist, and
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Contents GENERAL DESCRIPTION K.01.0
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r r K:01:02 Rear Suspension
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;v?f?*) REMOVAL 1. Raise car on hoi
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REMOVAL Rear Suspension 1. Raise ca
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REMOVAL 1. Raise car on hoist. TRAI
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' 1. Check rear wheels for rim run
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r i r r r r r r I r r r r r I V* RE
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i-rw-] r r The vehicle is equipped
Page 257 and 258:
T^M- w^ ••rrrr] J 1 ""?^ t ; -'
Page 259 and 260:
Brakes, Wheels and Tyres 10. 11. Br
Page 261 and 262:
installed. If the cylinder bore is
Page 263 and 264:
I r REMOVAL 1. Remove brake disc pa
Page 265 and 266:
jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268:
BRAKE MASTER CYLINDER/FLUID RESERVO
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Automatic transmission only, Instal
Page 271 and 272:
r r r r r r i r r r Brakes, Wheels
Page 273 and 274:
1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276:
'^WJ) p*sq pfl*V I The ignition sys
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J Electrical System and Instruments
Page 279 and 280:
REMOVING - Fig. 7 DISCONNECT BATTER
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•jTv^ -ft'MWl rp9r\ REMOVING THE
Page 283 and 284:
I r r r r r r r r r r r r r r r r r
Page 285 and 286:
REMOVING - Fig. 17 1. Disconnect Ba
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REMOVING THE DIODE CARRIER - Fig. 1
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PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
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M:05:02 Electrical System and Instr
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M :05:04 Electrical System and Inst
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Page 297 and 298:
State-of-Charge (Example) A complet
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X23C83U43 :C3H8C93!L153 JC4D1L10X16
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HORNS - Fig. 32 Twin high and low t
Page 305 and 306:
Page 307 and 308:
i FÎ f Electrical System and Instr
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HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
Page 313 and 314:
Page 315 and 316:
*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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Page 327 and 328:
j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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Page 371 and 372:
J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
Page 437:
POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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