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DELOREAN WORKSHOP MANUAL - Free

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1.<br />

REMOVING DRIVE END<br />

BEARING - Fig. 18<br />

Electrical System and Instruments M:04:05<br />

1. Remove the voltage regulator (1).<br />

2. Remove the diode carrier (5).<br />

3. Mark the relative positions of the slip ring end<br />

bracket (6), laminations of stator (7) and drive<br />

end bracket (8).<br />

4. Place an old fan belt around the pulley (9) and<br />

clamp the belt in vice jaws with the pulley as<br />

close to the vice as possible. The friction and<br />

self wrapping action of the belt will provide<br />

adequate reaction to loosening the pulley nut<br />

(10).<br />

5. Remove the assembly from the vice, remove<br />

the nut, spring washer (11), spacer (12) and<br />

pulley (9).<br />

6. Remove the spacer, washer, fan (13), washer,<br />

key (14) and spacer.<br />

7. Remove the nuts, washers and through bolts<br />

(15).<br />

8. Separate the drive end bracket (8) from the<br />

stator (7), slip ring end bracket (6) and rotor<br />

assembly (16). Withdraw the stator (7) from<br />

the slip ring end bracket (6).<br />

9. With suitable levers remove rotor (16) from slip<br />

ring end bracket (6). Fig 19.<br />

10. Remove the three bolts (19) and washers<br />

securing the bearing retainer to the drive end<br />

bracket (8) and press out the bearing (20).<br />

REPLACING<br />

1. Pack the new bearing with grease.<br />

2. Place the bearing (20) in the drive end bracket<br />

(8) with shielded side towards the rotor (16).<br />

3. Re-fit the bearing retainer (19) and three bolts<br />

and washers.<br />

TO REASSEMBLE ALTERNATOR<br />

Refitting is a reversal of the dismantling<br />

procedures with attention to the following points:<br />

1. Align the marks made on dismantling when<br />

assembling the end brackets (6 and 8) and<br />

stator (7).<br />

2. Tighten the through bolts (15) evenly and<br />

check that the rotor (16) turns freely in its<br />

bearings (20 and 17) before fitting the voltage<br />

regulator (1).<br />

3. Ensure the insulating washer is fitted over the<br />

main output terminal before fitting diode<br />

carrier (5).

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