DELOREAN WORKSHOP MANUAL - Free

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r VALVE TIMING RH Turn the crankshaft through 150° (the timing mark on the crankshaft sprocket becomes in line with the oil pump cover bottom fixing bolt). (Fig. 95) Fig. 95 Fit the timing chain to the RH sprocket, with the dual marking on the chain astride the timing mark on the sprocket. Now fit the timing chain over the front set of teeth on the timing double sprocket, with the single marking on the chain in line with the timing mark on the front of the double sprocket. Torque tighten the camshaft sprocket bolt while preventing the crankshaft from turning. Set both timing chain tensioners by turning the ratchet mechanism clockwise with a screw driver. Do not assist the tensioner to find their operational setting. (Fig. 96) Fig. 96 4? mi Position the crankshaft with the keyway uppermost. (Fig. 97) Refit: The distance piece for the oil pump drive pinion, The key, And oil pump drive pinion. The oil pump drive chain and sprocket, (assemble the bolts with loctite and torque tighten them. (Fig. 98) The timing cover gaskets dry. The timing cover (located by two dowels) The fixing bolts (smear the bottom bolts with loctite) Trim off the gaskets flush with the tops of the cylinder heads. Refit: The crankshaft pulley oil seal. The pulley (oil seal bearing face lubricated). (Fig. 99)
Fig. 99 J 28860 Smear the crankshaft threads with loctite. Prevent the crankshaft from turning. Fit and torque tighten nut. Refit: The water pump complete with its hoses (inserting new "0" rings) (Fig. 100) Insulating plates Rubber seals round inlet tracts inlet manifold assembly Alternator and its drive belt and distributor and leads Adjust rocker arm clearances. Fit the rocker covers and spark plugs. Remove the engine from the support. Fit and tighten the cylinder block drain plugs and new oil filter (after injecting some oil through hole (A) to prime oil pump) (Fig. 101) Fit the main bearing oil seal using tool J28861 Fit the flywheel or convenor driving plate. The final bolts are of the self locking type ana they must be renewed after each dismantling; smear the threads with loctite. Refit the dipstick tube smeared with loctite.
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
Page 21 and 22: U 1 n PRE DELIVERY INSPECTION After
Page 23 and 24: I r r General Data LABEL IDENTIFICA
Page 25 and 26: f&T$ , W*$ fewt r jfi^T LABEL IDENT
Page 27 and 28: r r \r*l r
Page 29 and 30: IMPORTANT Fuel Tank B:01:01 REMOVIN
Page 31 and 32: Fuel Tank B:01:03 •
Page 33 and 34: Fig. 7 Number of Cylinders Bore Str
Page 35 and 36: TIGHTENING TORQUES-Figs. 3 and 4 No
Page 37 and 38: VALVE GUIDES Bore (mm) 8-8,022 (0.3
Page 39 and 40: r r r r r r r r r i r r CAMSHAFT Th
Page 41 and 42: REMOVING Disconnect battery. Remove
Page 43 and 44: Remove coolant hoses at engine Remo
Page 45 and 46: pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
Page 47 and 48: Tl^ty r •'•*'j "*& Fig. 27 SECO
Page 49 and 50: • ^ * ? Remove the cylinder head
Page 51 and 52: that the camshaft top is fully with
Page 53 and 54: ROCKER SHAFTS DISMANTLING The oilwa
Page 55 and 56: - f CHANGING The engine need not be
Page 57 and 58: W&\ rrw\ EXAMPLE-Fig. 51 First meas
Page 59 and 60: Check that each small end is lying
Page 61 and 62: r Proceed in the same way for assem
Page 63 and 64: IflTtl "
Page 65 and 66: Remove the timing chains RH first t
Page 67 and 68: C:07:06 Engine Fig. 79 Refit the cr
Page 69 and 70: C:07:08 Engine ANGULAR TIGHTENING O
Page 71: Fig. 91 Lubricate the cylinder head
Page 75 and 76: REMOVING Main Bearing Oil Seal—Fl
Page 77 and 78: - r REMOVING Drain engine oil Remov
Page 79 and 80: T^T) ryift] 7^1 I •'•'l p*^ Oil
Page 81 and 82: p^ is*l £T-- ? >'I I'-TVN) 1^1 •
Page 83 and 84: NOTE: The arm has LH and RH threade
Page 85 and 86: © "&•• ? o 9 (S> O C ,s '*•*
Page 87 and 88: Fuel Emission and Exhaust System CO
Page 89 and 90: V D:01:02 COMPONENT LOCATION Mixtur
Page 91 and 92: D:01:04 Fuel, Emission and Exhaust
Page 99 and 100: D:01:12 v. Fig. 12 High Control To
Page 101 and 102: D:01:14 Fuel Emission and Exhaust S
Page 105 and 106: D:02:02 TEST GAUGE CONNECTION VALVE
Page 107 and 108: &Wy Fuel, Emission and Exhaust Syst
Page 109 and 110: Fuel, Emission and Exhaust System D
Page 117 and 118: f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
Page 119 and 120: f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
Page 121 and 122: 7^:5 r^ K ''-i f*f!*l SPECIFICATION
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D:05:02 Fuel, Emission and Exhaust
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D:05:04 Fuel, Emission and Exhaust
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
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fT
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JWî !'••-'• f '^\ 7*$5 wm, r
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M pTÎ TRANSMISSION UNIT DISASSEMBL
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i f^) irm] 1 L /BTO BRAKE B-1 - Fig
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i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
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r Fig. 57 C-1 PISTON SEALS Fig. 55
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r r / V Fig. 60 Automatic Transmiss
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v FINAL DRIVE DISASSEMBLY Automatic
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r r Automatic Transmission G:09:03
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^ r \ Automatic Transmission G .09:
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J Fig. 78 SIDE GEAR TOOL Reassembly
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Automatic Transmission G:09:09 3. F
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fj*«r |" CONTENTS ft**? j GENERAL
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FW\ Location Lower column to univer
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H:03:02 Steering 5. Position and se
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REMOVAL - Fig. 7 1. Raise luggage c
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REMOVAL 1. Remove rack and previous
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Front Suspension J:01:01 GENERAL DE
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REMOVAL 1. Raise car on hoist. 2. R
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REMOVAL 1. Raise car on hoist. 2. R
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J REMOVAL 1. Raise car on hoist. 2.
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~ J REMOVAL Front Suspension J:08:0
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r r r r J REMOVAL 1 Raise car on ho
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REMOVAL 1. Raise car on hoist, and
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Contents GENERAL DESCRIPTION K.01.0
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r r K:01:02 Rear Suspension
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;v?f?*) REMOVAL 1. Raise car on hoi
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REMOVAL Rear Suspension 1. Raise ca
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REMOVAL 1. Raise car on hoist. TRAI
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' 1. Check rear wheels for rim run
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r i r r r r r r I r r r r r I V* RE
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i-rw-] r r The vehicle is equipped
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T^M- w^ ••rrrr] J 1 ""?^ t ; -'
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Brakes, Wheels and Tyres 10. 11. Br
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installed. If the cylinder bore is
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I r REMOVAL 1. Remove brake disc pa
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jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
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BRAKE MASTER CYLINDER/FLUID RESERVO
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Automatic transmission only, Instal
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r r r r r r i r r r Brakes, Wheels
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1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
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'^WJ) p*sq pfl*V I The ignition sys
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J Electrical System and Instruments
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REMOVING - Fig. 7 DISCONNECT BATTER
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•jTv^ -ft'MWl rp9r\ REMOVING THE
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I r r r r r r r r r r r r r r r r r
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REMOVING - Fig. 17 1. Disconnect Ba
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REMOVING THE DIODE CARRIER - Fig. 1
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PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
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M:05:02 Electrical System and Instr
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M :05:04 Electrical System and Inst
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Page 297 and 298:
State-of-Charge (Example) A complet
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X23C83U43 :C3H8C93!L153 JC4D1L10X16
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HORNS - Fig. 32 Twin high and low t
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i FÎ f Electrical System and Instr
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HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
Page 313 and 314:
Page 315 and 316:
*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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Page 327 and 328:
j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
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POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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