DELOREAN WORKSHOP MANUAL - Free

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REMOVAL 1. Raise car on hoist. 2. Remove rear tyre and wheel assembly. Rear Suspension 3. Remove screws securing the trailing arm shield to chassis frame and remove shields. 4. Remove six (6) bolts securing the inner driveshaft to out driveshaft. 5. Loosen hub nut (righthand thread, both sides). 6. Disconnect brake hose to rear brake line. Clamp hose and line ends. 7. Unciip metal brake line from trailing arm 8. Disconnect park brake cable from park brake caliper lever arm by removing the split pin and clevis. 9. Remove two (2) bolts securing brake caliper assembly to hub carrier. Remove caliper assembly. Fig. 5 10. Remove hub nut and pull off brake disc and hub assembly. HUB CARRIER 11. Remove two (2) nuts and bolts, securing trailing arm to hub carrier and disconnect trailing arm from hub carrier. Fig. 6 12. Support the trailing arm to avoid straining the brake hose or pivot bushing. 13. Remove nuts from both upper and lower hub carrier pivot bolts. Remove bolt securing park brake cable to hub carrier. 14. Support the hub carrier with a jack stand while removing the upper and lower pivot bolt. 15. Remove hub carrier from car. INSTALLATION 1.To install hub carrier, reverse the removal procedures and torque fasteners to specifications. Notice: Fastener must be torqued with car resting on its suspension. 2. Bleed brake system. 3. Check rear suspension for specified toe-in alignment and adjust if necessary. 4. Adjust park brake cables.
REMOVAL Rear Suspension 1. Raise car on hoist and remove tyre and wheel assembly. 2. Remove screws securing the trailing arm shield to chassis frame and remove shield. 3. Disconnect brake hose to rear brake line. Cap hose and line. 4. Unclip brake line from trailing arm. 5. Disconnect hand brake cable from hand brake caliper lever arm by removing the split pin and clevis. 6. Remove two (2) bolts securing brake caliper assembly to hub carrier. Remove caliper assembly. Fig. 7 7. Remove brake disc. 8. Remove two (2) nuts and bolts, securing trailing arm to hub carrier and disconnect trailing arm from hub carrier. 9. Remove trailing arm pivot bolt and nut. j Remove trailing arm from car. Inspect trailing arm bushing for damage and replace if necessary. Fig. 8 TRAILING ARM - RIGHT OR LEFT INSTALLATION 1. To complete installation reverse the removal procedure, torque fasteners to specification. Notice: Fasteners must be torqued with car resting on its suspension. 2. Bleed brake system. 3. Check car suspension for specified toe-in alignment and adjust if necessary. 4. Adjust hand brake cable(s) if necessary.
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
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U 1 n PRE DELIVERY INSPECTION After
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I r r General Data LABEL IDENTIFICA
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f&T$ , W*$ fewt r jfi^T LABEL IDENT
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r r \r*l r
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IMPORTANT Fuel Tank B:01:01 REMOVIN
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Fuel Tank B:01:03 •
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Fig. 7 Number of Cylinders Bore Str
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TIGHTENING TORQUES-Figs. 3 and 4 No
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VALVE GUIDES Bore (mm) 8-8,022 (0.3
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r r r r r r r r r i r r CAMSHAFT Th
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REMOVING Disconnect battery. Remove
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Remove coolant hoses at engine Remo
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pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
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Tl^ty r •'•*'j "*& Fig. 27 SECO
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• ^ * ? Remove the cylinder head
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that the camshaft top is fully with
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ROCKER SHAFTS DISMANTLING The oilwa
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- f CHANGING The engine need not be
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W&\ rrw\ EXAMPLE-Fig. 51 First meas
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Check that each small end is lying
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r Proceed in the same way for assem
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IflTtl "
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Remove the timing chains RH first t
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C:07:06 Engine Fig. 79 Refit the cr
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C:07:08 Engine ANGULAR TIGHTENING O
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Fig. 91 Lubricate the cylinder head
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Fig. 99 J 28860 Smear the crankshaf
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REMOVING Main Bearing Oil Seal—Fl
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- r REMOVING Drain engine oil Remov
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T^T) ryift] 7^1 I •'•'l p*^ Oil
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p^ is*l £T-- ? >'I I'-TVN) 1^1 •
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NOTE: The arm has LH and RH threade
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© "&•• ? o 9 (S> O C ,s '*•*
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Fuel Emission and Exhaust System CO
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V D:01:02 COMPONENT LOCATION Mixtur
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D:01:04 Fuel, Emission and Exhaust
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D:01:12 v. Fig. 12 High Control To
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D:01:14 Fuel Emission and Exhaust S
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
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fT
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Page 197 and 198: M pTÎ TRANSMISSION UNIT DISASSEMBL
Page 199 and 200: i f^) irm] 1 L /BTO BRAKE B-1 - Fig
Page 201 and 202: i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
Page 203 and 204: r Fig. 57 C-1 PISTON SEALS Fig. 55
Page 205 and 206: r r / V Fig. 60 Automatic Transmiss
Page 207 and 208: v FINAL DRIVE DISASSEMBLY Automatic
Page 209 and 210: r r Automatic Transmission G:09:03
Page 211 and 212: ^ r \ Automatic Transmission G .09:
Page 213 and 214: J Fig. 78 SIDE GEAR TOOL Reassembly
Page 215 and 216: Automatic Transmission G:09:09 3. F
Page 217 and 218: fj*«r |" CONTENTS ft**? j GENERAL
Page 219 and 220: FW\ Location Lower column to univer
Page 221 and 222: H:03:02 Steering 5. Position and se
Page 223 and 224: REMOVAL - Fig. 7 1. Raise luggage c
Page 225 and 226: REMOVAL 1. Remove rack and previous
Page 227 and 228: Front Suspension J:01:01 GENERAL DE
Page 229 and 230: REMOVAL 1. Raise car on hoist. 2. R
Page 231 and 232: REMOVAL 1. Raise car on hoist. 2. R
Page 233 and 234: J REMOVAL 1. Raise car on hoist. 2.
Page 235 and 236: ~ J REMOVAL Front Suspension J:08:0
Page 237 and 238: r r r r J REMOVAL 1 Raise car on ho
Page 239 and 240: REMOVAL 1. Raise car on hoist, and
Page 241 and 242: Contents GENERAL DESCRIPTION K.01.0
Page 243 and 244: r r K:01:02 Rear Suspension
Page 245: ;v?f?*) REMOVAL 1. Raise car on hoi
Page 249 and 250: REMOVAL 1. Raise car on hoist. TRAI
Page 251 and 252: ' 1. Check rear wheels for rim run
Page 253 and 254: r i r r r r r r I r r r r r I V* RE
Page 255 and 256: i-rw-] r r The vehicle is equipped
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Page 259 and 260: Brakes, Wheels and Tyres 10. 11. Br
Page 261 and 262: installed. If the cylinder bore is
Page 263 and 264: I r REMOVAL 1. Remove brake disc pa
Page 265 and 266: jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268: BRAKE MASTER CYLINDER/FLUID RESERVO
Page 269 and 270: Automatic transmission only, Instal
Page 271 and 272: r r r r r r i r r r Brakes, Wheels
Page 273 and 274: 1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276: '^WJ) p*sq pfl*V I The ignition sys
Page 277 and 278: J Electrical System and Instruments
Page 279 and 280: REMOVING - Fig. 7 DISCONNECT BATTER
Page 281 and 282: •jTv^ -ft'MWl rp9r\ REMOVING THE
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Page 285 and 286: REMOVING - Fig. 17 1. Disconnect Ba
Page 287 and 288: REMOVING THE DIODE CARRIER - Fig. 1
Page 289 and 290: PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
Page 291 and 292: M:05:02 Electrical System and Instr
Page 293 and 294: M :05:04 Electrical System and Inst
Page 295 and 296: M:06:02 Electrical System and Instr
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State-of-Charge (Example) A complet
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M:06:06 Electrical System and Instr
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X23C83U43 :C3H8C93!L153 JC4D1L10X16
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HORNS - Fig. 32 Twin high and low t
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M:09:02 Electrical System and Instr
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i FÎ f Electrical System and Instr
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HEAD LAMP UNIT REMOVING - REFITTING
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Electrical System and Instruments J
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J Electrical System and Instruments
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*TO| fW^ SIDE/HEADLAMP SWITCH REMOV
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PT5 |VfW) pr^ rfTWi Electrical Syst
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pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
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r Electrical System and Instruments
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r Electrical System and Instruments
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J Electrical System and Instruments
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j .f?
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ffiytxy . J jffS^ Electrical System
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P 1 "^ IW'I r J f— V Electrical S
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|HW\ ^•r^n r^*i ^ Electrical Syst
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j •"fW'-wl . p^£\ I J Electrical
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j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
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P'fTTB! '•5*TT) Electrical System
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i"^5r^ |WW| Electrical pw| L I \ I
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•wi »-;,^) J Electrical System a
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Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
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p^?i jlfaj \vvtfl ffWrft J Electric
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I > P Heating and Air Conditioning
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The layout of the heater/air condit
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The temperature control should be t
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N:01:06 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
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POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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