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DELOREAN WORKSHOP MANUAL - Free

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The preceding Trouble Shooting Chart is a useful<br />

tool for systematically pursuing a course of repair.<br />

The following are specific inspection procedures:<br />

LEAK CHECK<br />

(T) means the compressor can be repaired.<br />

(NR) means non-repairable. The compressor will<br />

have to be replaced.<br />

Visual<br />

Seeping oil does not necessarily indicate leaking<br />

refrigerant. Look for the following problems:<br />

• Shaft seal area seeping oil. Feel under seal area<br />

between clutch and compressor. (£)<br />

• Dislocation of front housing "0" ring<br />

(protruding section), (NR)<br />

• Oil around cylinder head (gasket, service port,<br />

fittings). (T)<br />

• Oil around filler hole. "0" ring. © Stripped<br />

threads, (NR)<br />

• Oil around crack in cylinder block. @<br />

General<br />

Always clean away all oil, grease, etc. and blow<br />

away residual refrigerant before starting detection.<br />

Refer to System or Supplier Manuals for the<br />

proper techniques to be used for Halide or<br />

*J "Electronic" Leak Detectors.<br />

Halide Flame Detectors — Any portion of the<br />

compressor, including the seals, which shows a<br />

leak indication on the flame will require leak repair.<br />

"Electronic"-Shop-Type Detectors* — In the<br />

seal area, set the instrument % to % range above<br />

maximum sensitivity. All other portions of the<br />

compressor — set the detector at maximum<br />

sensitivity. (*Detectors with a minimum leak rate<br />

of V4 to 1 02. per year.)<br />

"Soap Bubble" Detection — Any bubbles on any<br />

portion of the compressor indicate a leak requiring<br />

repair.<br />

Note:<br />

A useful device for finding a shaft seal leak,<br />

while the compressor is installed. Bend a 90°<br />

angle, making about a 3 A" leg, on a 12" piece of<br />

%" copper tube. Insert the straight end into the<br />

detector hose. The "leg" can easily be inserted<br />

into one of the clutch front plate holes.<br />

OIL CHECK PROCEDURES<br />

Whenever a system component has been<br />

replaced or there is an obvious oil leak, iollow<br />

the procedures below . . . after repairs have<br />

been made.<br />

Procedure A — Fig. 65<br />

Step 1 — Determine the mounting angle. Position<br />

the Angle Gauge (No. 32448) across the flat<br />

surfaces of the two front mounting ears. Centre<br />

the bubble. Read the mounting angle to the closest<br />

degree. (This will be important in Step 5.)<br />

Fig. 65<br />

View When<br />

Compreaaor Angle Rigni<br />

Rod Ban<br />

(Too View<br />

EFiller [i_<br />

Puton Roo<br />

loie<br />

Ban Socket<br />

on Planet<br />

View When<br />

Comnre»tor Angle Left<br />

^Roo BalJ.<br />

Piston Rod<br />

Ball Socket<br />

an Planet Plate<br />

Step 2 — Remove the oil filler plug. Look through<br />

the oil filler plug hole and rotate the clutch front<br />

plate to position the internal parts as shown in the<br />

figure above.<br />

Compressor mounted to the right (facing<br />

clutch) — Center the parts as they are moving to<br />

the rear of the compressor (discharge stroke).<br />

Compressor mounted to the left (facing<br />

clutch) — Center the parts as they are moving to<br />

the front of the compressor (suction stroke).<br />

This step is necessary to clear the dipstick of<br />

internal parts and allow its insertion to full depth.<br />

Fig. 66<br />

Mounting Angle<br />

Right (as facing clutch)<br />

Mounting<br />

Angle Left

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