DELOREAN WORKSHOP MANUAL - Free

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M:10:02 Electrical System and Instruments REMOVING INSTRUMENT CLUSTER To remove instrument cluster from car see section "P" (Body). Dismantling — Fig. 37 • Note bulb holder colours and positions before removing. • Remove all bulb holders (1) by twisting counter clockwise and pulling out. • Remove all nuts (2) securing the printed circuit (4) noting those used with washers (3) and carefully pull off printed circuit (4) from locating pegs. Ensure the printed circuit (4) is not contaminated with greasy finger marks, etc. • Release screw (5) securing trip re-set knob (6), remove knob (6) and spacer sleeve (7). • Remove six screws (8) securing front window (9) to instrument casing (10). • Release three nuts (11) on rear of casing securing tachometer (12). • Remove two screws (13) and rubber washers (14) on rear of casing (10) securing speedometer (15) and remove speedometer (15). • Withdraw oil/fuel gauge assembly (16). • Release screw (17) on L.H. front securing mask (18) to casing (10) and remove. • Release two screws (19) at rear and one screw (20) at R.H. front, securing R.H. mask (21). Refitting REVERSE THE REMOVAL PROCEDURE.
HEAD LAMP UNIT REMOVING - REFITTING - Fig. 38 Removing • Remove screws (1) holding headlight centre trim panel (2). • Release four headlight rim retaining screws (3) and withdraw rim (4). • Withdraw headlight (5) and unplug connector block (6). Refitting REVERSE REMOVAL PROCEDURE. Note: Ensure headlamp unit is fitted the correct way up and that the sealing lugs are properly located. • Fit and tighten four headlight rim retaining screws (3). • Check headlight aim and adjust if necessary. • Re-fit headlight centres trim panel (2) and retaining screws (1). ADJUSTING HEADLIGHTS • Position the car on level ground. • Bounce the vehicle to ensure correct settlement of the suspension. • Using 'free standing' beam setting equipment follow manufacturer's recommendation. LIGHTING SYSTEM • Switch on headlamps to 'dipped beam'. • By means of the two screws adjust the position of the light projected by the lamp. • Note top screws give vertical adjustment. • Switch to main beam and proceed to similarly adjust. REAR CLUSTER AND BULBS REMOVING - REFITTING - Fig. 39 Removing • Withdraw six screws (1) from around light cluster (2). • Withdraw light cluster and unplug from connector block (3). • Slide printed circuit board (4) to disengage retaining tongue (5) on cluster and withdraw board from cluster. (Replace bulbs as necessary.) Refitting REVERSE REMOVAL PROCEDURE. NUMBER PLATE LIGHT REMOVING - REFITTING - Fig. 40 Removal • Release two screws (1) securing light lens (2) to plastic rear fascia (3).
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DELOREAN WORKSHOP MANUAL PJ. GRADY
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r r r • i r I r r I I Issued by:
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SERVICE ORGANISATION In order to pr
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i GENERAL SAFETY HINTS 1. Use the c
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• • r r r r r General Data CONT
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A:01:02 IGNITION SYSTEM (Contd.) Sp
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General Data A:02:01 ENGINE TUNING
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A:03:02 General Data DESCRIPTION TR
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A:03:04 General Data TORQUE FIGURES
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A — Overall Length B — Wheel Ba
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U 1 n PRE DELIVERY INSPECTION After
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I r r General Data LABEL IDENTIFICA
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f&T$ , W*$ fewt r jfi^T LABEL IDENT
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r r \r*l r
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IMPORTANT Fuel Tank B:01:01 REMOVIN
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Fuel Tank B:01:03 •
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Fig. 7 Number of Cylinders Bore Str
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TIGHTENING TORQUES-Figs. 3 and 4 No
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VALVE GUIDES Bore (mm) 8-8,022 (0.3
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r r r r r r r r r i r r CAMSHAFT Th
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REMOVING Disconnect battery. Remove
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Remove coolant hoses at engine Remo
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pm> fpg3\ ff&n, 0&t RETIGHTENING-TI
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Tl^ty r •'•*'j "*& Fig. 27 SECO
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• ^ * ? Remove the cylinder head
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that the camshaft top is fully with
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ROCKER SHAFTS DISMANTLING The oilwa
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- f CHANGING The engine need not be
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W&\ rrw\ EXAMPLE-Fig. 51 First meas
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Check that each small end is lying
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r Proceed in the same way for assem
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IflTtl "
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Remove the timing chains RH first t
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C:07:06 Engine Fig. 79 Refit the cr
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C:07:08 Engine ANGULAR TIGHTENING O
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Fig. 91 Lubricate the cylinder head
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Fig. 99 J 28860 Smear the crankshaf
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REMOVING Main Bearing Oil Seal—Fl
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- r REMOVING Drain engine oil Remov
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T^T) ryift] 7^1 I •'•'l p*^ Oil
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p^ is*l £T-- ? >'I I'-TVN) 1^1 •
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NOTE: The arm has LH and RH threade
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© "&•• ? o 9 (S> O C ,s '*•*
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Fuel Emission and Exhaust System CO
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V D:01:02 COMPONENT LOCATION Mixtur
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D:01:04 Fuel, Emission and Exhaust
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D:01:12 v. Fig. 12 High Control To
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D:01:14 Fuel Emission and Exhaust S
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D:02:02 TEST GAUGE CONNECTION VALVE
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&Wy Fuel, Emission and Exhaust Syst
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Fuel, Emission and Exhaust System D
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f^ r^ P" 1 Jr*!> Fig. 31 Fuel, Emis
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f^ HÎ rm\ Pvf9| F/0. 34 Fuel, Emis
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7^:5 r^ K ''-i f*f!*l SPECIFICATION
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Fig. 42 A purge valve located insid
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Fuel Emission and Exhaust System D:
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V Fuel Emission and Exhaust System
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t— ^ REMOVING Fuel, Emission and
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P"^ I I'f'M ~^"H «wi p v H GENERAL
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Fmr-i P7^> P pfff rfa^ iwSS( J Fig.
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pn fî r i tin*!) C*'"''-1 pfi^l n?
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^T^H, ^ rrr^ • T?*!l REMOVAL Clut
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fF&H 0h BLEEDING SYSTEM 1. Top up c
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Note: Do not use any cleaning fluid
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CLUTCH PIPING The clutch pipe leadi
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5fW| V "f»TJ - fr"h GENERAL DESCRI
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(TVS*) L I *W| M*J FFr^ff| GEAR RAT
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f •:' 1 Manual Transmission F:04:
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p"'4 /.•" iV-Ff r , ':'''^t TRANS
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Manual Transmission OVERHAULING TRA
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r r r r r r - r r r r r r r r r UNI
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1 r p*^ fr^) fiFrtr) 28. Clean the
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r r r • - r r r r r Fig 26 Fig. 2
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r i r r r r r r r i r I DIFFERENTIA
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Manual Transmission F:06:11 5. Remo
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CONTROLS DESCRIPTION AND OPERATION
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- r r r r Automatic Transmission CO
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G:01:02 Automatic Transmission achi
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G:02:02 Automatic Transmission LOCA
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DIAGNOSIS PROCEDURE 1. Road test th
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FAULTS ENGINE STALLS UNEVEN IDLING
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Automatic Transmission G:05:01 CHEC
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Automatic Transmission G:05:03 / h
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5. Remove the solenoid mounting bol
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G:06:04 Automatic Transmission 8. R
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' r v 1. Disconnect the negative ba
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r i r r i r - • r j r r r i r r /
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fT
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JWî !'••-'• f '^\ 7*$5 wm, r
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M pTÎ TRANSMISSION UNIT DISASSEMBL
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i f^) irm] 1 L /BTO BRAKE B-1 - Fig
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i ' M p77iT| F0*t\ |f^'^T\ Fig. 50
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r Fig. 57 C-1 PISTON SEALS Fig. 55
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r r / V Fig. 60 Automatic Transmiss
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v FINAL DRIVE DISASSEMBLY Automatic
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r r Automatic Transmission G:09:03
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^ r \ Automatic Transmission G .09:
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J Fig. 78 SIDE GEAR TOOL Reassembly
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Automatic Transmission G:09:09 3. F
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fj*«r |" CONTENTS ft**? j GENERAL
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FW\ Location Lower column to univer
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H:03:02 Steering 5. Position and se
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REMOVAL - Fig. 7 1. Raise luggage c
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REMOVAL 1. Remove rack and previous
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Front Suspension J:01:01 GENERAL DE
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REMOVAL 1. Raise car on hoist. 2. R
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REMOVAL 1. Raise car on hoist. 2. R
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J REMOVAL 1. Raise car on hoist. 2.
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~ J REMOVAL Front Suspension J:08:0
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r r r r J REMOVAL 1 Raise car on ho
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REMOVAL 1. Raise car on hoist, and
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Contents GENERAL DESCRIPTION K.01.0
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r r K:01:02 Rear Suspension
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;v?f?*) REMOVAL 1. Raise car on hoi
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REMOVAL Rear Suspension 1. Raise ca
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REMOVAL 1. Raise car on hoist. TRAI
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' 1. Check rear wheels for rim run
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r i r r r r r r I r r r r r I V* RE
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i-rw-] r r The vehicle is equipped
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Page 259 and 260: Brakes, Wheels and Tyres 10. 11. Br
Page 261 and 262: installed. If the cylinder bore is
Page 263 and 264: I r REMOVAL 1. Remove brake disc pa
Page 265 and 266: jpffi pTI^ #6§ n*wi REMOVAL-Fig. 9
Page 267 and 268: BRAKE MASTER CYLINDER/FLUID RESERVO
Page 269 and 270: Automatic transmission only, Instal
Page 271 and 272: r r r r r r i r r r Brakes, Wheels
Page 273 and 274: 1.1^-1 pwrî jfrn^t ?TW$ r |!$P*I W
Page 275 and 276: '^WJ) p*sq pfl*V I The ignition sys
Page 277 and 278: J Electrical System and Instruments
Page 279 and 280: REMOVING - Fig. 7 DISCONNECT BATTER
Page 281 and 282: •jTv^ -ft'MWl rp9r\ REMOVING THE
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Page 285 and 286: REMOVING - Fig. 17 1. Disconnect Ba
Page 287 and 288: REMOVING THE DIODE CARRIER - Fig. 1
Page 289 and 290: PF*1 f$&8) H*pi} T^JW) f^M MBQ) 1.
Page 291 and 292: M:05:02 Electrical System and Instr
Page 293 and 294: M :05:04 Electrical System and Inst
Page 297 and 298: State-of-Charge (Example) A complet
Page 301 and 302: X23C83U43 :C3H8C93!L153 JC4D1L10X16
Page 303 and 304: HORNS - Fig. 32 Twin high and low t
Page 307: i FÎ f Electrical System and Instr
Page 311 and 312: Electrical System and Instruments J
Page 315 and 316: *TO| fW^ SIDE/HEADLAMP SWITCH REMOV
Page 317 and 318: PT5 |VfW) pr^ rfTWi Electrical Syst
Page 319 and 320: pwj fW\ nm?i ffWKTi F^*i ITl*fl) ->
Page 321 and 322: r Electrical System and Instruments
Page 323 and 324: r Electrical System and Instruments
Page 327 and 328: j .f?
Page 329 and 330: ffiytxy . J jffS^ Electrical System
Page 331 and 332: P 1 "^ IW'I r J f— V Electrical S
Page 333 and 334: |HW\ ^•r^n r^*i ^ Electrical Syst
Page 335 and 336: j •"fW'-wl . p^£\ I J Electrical
Page 337 and 338: j 1 :^' 1 ;! [fP*fl" "•y&i J Elec
Page 339 and 340: P'fTTB! '•5*TT) Electrical System
Page 341 and 342: i"^5r^ |WW| Electrical pw| L I \ I
Page 343 and 344: •wi »-;,^) J Electrical System a
Page 345 and 346: Pf*5j f^\ ,^wv 1 J fWW( JIM) p*B^ E
Page 347 and 348: p^?i jlfaj \vvtfl ffWrft J Electric
Page 349 and 350: I > P Heating and Air Conditioning
Page 351 and 352: The layout of the heater/air condit
Page 353 and 354: The temperature control should be t
Page 355 and 356: N:01:06 Heating and Air Conditionin
Page 357 and 358: N:01:08 Heating and Air Conditionin
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v Heating and Air Conditioning SPEC
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Heating and Air Conditioning N:02:0
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N .03:02 Heating and Air Conditioni
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v Heating and Air Conditioning Air
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J Heating and Air Conditioning N:05
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N:06:02 Heating and Air Conditionin
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J REMOVING HEATER/AIR CONDITIONING
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u a n ALL DIMENSIONS REFER TO WRENC
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Heating and Air Conditioning IM:08:
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J Heating and Air Conditioning N .0
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Heating and Air Conditioning ;3^\»
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J INSTALLING COMPRESSOR Heating and
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J 1 2 3 4 i 5 i 1 ! ! 1 ! ! I ; i i
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J Heating and Air Conditioning 3. D
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Heating and Air Conditioning N .08:
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NOT ENOUGH COOLING Move temperature
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N:09:04 Heating and Air Conditionin
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The preceding Trouble Shooting Char
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Heating and Air Conditioning N:10:0
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Heating and Air Conditioning Step 6
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JTffi^ J Heating and Air Conditioni
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f: :' ! .-^.*VJ ^ J Heating and Air
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aî Fnff&J Ff^\ J CONTENTS GLASS RE
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STANDARD SECTIONAL REPAIR MOULDINGS
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(3) When completely cured, drill a
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FRONT FENDER, LEFT OR RIGHT - Rg. 1
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4. Install four screws securing rea
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2. Before fitting replacement, chec
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3. Mark angular position of torsion
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3. Remove handle and disconnect rel
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9. Move the interior locking contro
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3. Remove nut securing cable housin
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REAR WINDOW SUNSHADE LOUVRE Removal
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13. Position and secure front grill
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POWER WINDOW REGULATOR ASSEMBLY Rem
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" FIXED DOOR GLASS If replacement f
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j CONSOLE - Fig. 14 Removal 1. Disc
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J 6. Install either the left door p
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l» J CONTENTS GENERAL DESCRIPTION
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L ^ Chassis R:02:01 DIMENSIONS )
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A B C D E F G H 1 J K L M N 0 P 255
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• • ' ~ T »
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