25.12.2012 Aufrufe

Sensors and Actuators - Fachbereich Physik der Universität ...

Sensors and Actuators - Fachbereich Physik der Universität ...

Sensors and Actuators - Fachbereich Physik der Universität ...

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sensitivity factor <strong>and</strong> the gauge factor are identical. Quelle: http://www.astromed.com/knowledge/dcbridgestrain.html<br />

The sensing element of the polymer thick-film pressure sensor consists of a circular edge-clamped epoxy-glass<br />

(or flexible polymer) diaphragm an which four PTF resistors connected into a Wheatstone-bridge configuration<br />

are screened <strong>and</strong> cured. In or<strong>der</strong> to maximize the loss of the bridge balance <strong>and</strong> the voltage output, two<br />

resistors must be positioned near the centre of the diaphragm <strong>and</strong> the other two resistors near the edges. The<br />

pressure to be measured induces a strain in the diaphragm <strong>and</strong> the resistors change their values, two<br />

resistances increase <strong>and</strong> two decrease, similarly to the silicon-based version. A very simple membrane structure<br />

can be used for relative pressure measurements (pressure differences related to the ambient pressure).<br />

Absolute pressure sensor needs a closed cavity with a constant pressure or vacuum in it. Conventional<br />

CERMET thick-film versions can also be fabricated using ceramic or enamelled steel substrates <strong>and</strong> resistor<br />

pastes.<br />

Piezo Resistive A piezo resistive sensor is a resistor circuit constructed on a thin silicon<br />

wafer. Physically flexing or distorting the wafer a small amount changes its resistance. This<br />

type of sensor is usually used as a pressure sensing device such as a manifold pressure<br />

sensor, although it may also be used to measure force or flex in an object such as the<br />

deceleration sensor located in the SRS air bag center sensor. One of the most important<br />

piezo resistive sensors is the manifold pressure sensor which monitors the air intake volume<br />

for Electronic Fuel Injection (EFI). The signal it sends to the ECU determines the basic fuel<br />

injection duration <strong>and</strong> ignition advance angle. Within the sensor is a silicon chip combined<br />

with a vacuum chamber. One side of the chip is exposed to the intake manifold pressure<br />

<strong>and</strong> the other side to the internal perfect vacuum in the chamber. A change in the intake<br />

manifold pressure causes the shape of the silicon chip to change, with the resistance value<br />

of the chip fluctuating in relation to the degree of deformation. An integrated circuit converts<br />

the fluctuation to a voltage signal that is sent to the ECU, where the air-fuel ratio is<br />

regulated. The sensor has three external terminals: one for power, one for ground <strong>and</strong> one<br />

to provide the voltage signal to the computer. The voltage signal varies with the pressure in<br />

the intake manifold. Another use for this same type of sensor is to sense turbocharger<br />

boost. On turbocharged engines, the sensor is used to measure pressures that are higher<br />

than atmospheric pressure <strong>and</strong> to supply corresponding voltage signals to the ECU. To<br />

prevent engine damage, the ECU can cut off the fuel being injected if the manifold pressure<br />

becomes too high.<br />

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