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<strong>MAN</strong> B&W 4.01<br />

Electricity Producti<strong>on</strong><br />

Introducti<strong>on</strong><br />

Next to power for propulsi<strong>on</strong>, electricity producti<strong>on</strong><br />

<str<strong>on</strong>g>is</str<strong>on</strong>g> the largest fuel c<strong>on</strong>sumer <strong>on</strong> board. The<br />

electricity <str<strong>on</strong>g>is</str<strong>on</strong>g> produced by using <strong>on</strong>e or more of the<br />

following types of machinery, either running al<strong>on</strong>e<br />

or in parallel:<br />

• Auxiliary diesel generating sets<br />

• Main engine driven generators<br />

• Steam driven turbogenerators<br />

• Emergency diesel generating sets.<br />

The machinery installed should be selected <strong>on</strong> the<br />

bas<str<strong>on</strong>g>is</str<strong>on</strong>g> of an ec<strong>on</strong>omic evaluati<strong>on</strong> of first cost, operating<br />

costs, and the demand for man�hours for<br />

maintenance.<br />

In the following, technical informati<strong>on</strong> <str<strong>on</strong>g>is</str<strong>on</strong>g> given regarding<br />

main engine driven generators (PTO) and<br />

the auxiliary diesel generating sets produced by<br />

<strong>MAN</strong> <strong>Diesel</strong>.<br />

The possibility of using a turbogenerator driven by<br />

the steam produced by an exhaust gas boiler can<br />

be evaluated based <strong>on</strong> the exhaust gas data.<br />

Power Take Off<br />

With a generator coupled to a Power Take Off<br />

(PTO) from the main engine, electrical power<br />

can be produced based <strong>on</strong> the main engine’s<br />

low SFOC and the use of heavy fuel oil. Several<br />

standard<str<strong>on</strong>g>is</str<strong>on</strong>g>ed PTO systems are <str<strong>on</strong>g>available</str<strong>on</strong>g>, see Fig.<br />

4.0 .0 and the de�signati<strong>on</strong>s in Fig. 4.0 .02:<br />

• PTO/RCF<br />

(Power Take Off/RENK C<strong>on</strong>stant Frequency):<br />

Generator giving c<strong>on</strong>stant frequency, based <strong>on</strong><br />

mechanical�hydraulical speed c<strong>on</strong>trol.<br />

• PTO/CFE<br />

(Power Take Off/C<strong>on</strong>stant Frequency Electrical):<br />

Generator giving c<strong>on</strong>stant frequency, based <strong>on</strong><br />

electrical frequency c<strong>on</strong>trol.<br />

<strong>MAN</strong> B&W S65ME-C/ME-GI8, S60MC-C/ME-C/ME-GI7/8, S60MC6,<br />

L60MC-C/ME-C7/8, S50MC-C/ME-C7/8, S50MC6, S50ME-B8/9<br />

<strong>MAN</strong> <strong>Diesel</strong><br />

Page of 6<br />

• PTO/GCR<br />

(Power Take Off/Gear C<strong>on</strong>stant Ratio):<br />

Generator coupled to a c<strong>on</strong>stant ratio step�up<br />

gear, used <strong>on</strong>ly for engines running at c<strong>on</strong>stant<br />

speed.<br />

The DMG/CFE (Direct Mounted Generator/C<strong>on</strong>stant<br />

Frequency Electrical) and the SMG/CFE<br />

(Shaft Mounted Generator/C<strong>on</strong>stant Frequency<br />

Electrical) are special designs within the PTO/CFE<br />

group in which the generator <str<strong>on</strong>g>is</str<strong>on</strong>g> coupled directly to<br />

the main engine crankshaft and the intermediate<br />

shaft, respectively, without a gear. The electrical<br />

output of the generator <str<strong>on</strong>g>is</str<strong>on</strong>g> c<strong>on</strong>trolled by electrical<br />

frequency c<strong>on</strong>trol.<br />

Within each PTO system, several designs are<br />

<str<strong>on</strong>g>available</str<strong>on</strong>g>, depending <strong>on</strong> the positi<strong>on</strong>ing of the<br />

gear:<br />

• BW I:<br />

Gear with a vertical generator mounted <strong>on</strong>to the<br />

fore end of the diesel engine, without any c<strong>on</strong>necti<strong>on</strong>s<br />

to the ship structure.<br />

• BW II:<br />

A free�standing gear mounted <strong>on</strong> the tank top<br />

and c<strong>on</strong>nected to the fore end of the diesel engine,<br />

with a vertical or horiz<strong>on</strong>tal generator.<br />

• BW III:<br />

A crankshaft gear mounted <strong>on</strong>to the fore end<br />

of the diesel engine, with a side�mounted<br />

generator without any c<strong>on</strong>necti<strong>on</strong>s to the ship<br />

structure.<br />

• BW IV:<br />

A free�standing step�up gear c<strong>on</strong>nected to the<br />

intermediate shaft, with a horiz<strong>on</strong>tal generator.<br />

The most popular of the gear based alternatives<br />

are the BW III/RCF types for plants with a fixed<br />

pitch propeller (FPP) and the BW IV/GCR for<br />

plants with a c<strong>on</strong>trollable pitch propeller (CPP).<br />

The BW III/RCF requires no separate seating in<br />

the ship and <strong>on</strong>ly little attenti<strong>on</strong> from the shipyard<br />

with respect to alignment.<br />

198 57 40-2.0

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