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<strong>MAN</strong> B&W 4.01<br />

The power from the crankshaft gear <str<strong>on</strong>g>is</str<strong>on</strong>g> transferred,<br />

via a multi�d<str<strong>on</strong>g>is</str<strong>on</strong>g>c clutch, to an epicyclic<br />

variable�ratio gear and the generator. These are<br />

mounted <strong>on</strong> a comm<strong>on</strong> bedplate, bolted to brackets<br />

integrated with the engine bedplate.<br />

The BWIII/RCF unit <str<strong>on</strong>g>is</str<strong>on</strong>g> an epicyclic gear with a<br />

hydrostatic superpositi<strong>on</strong> drive. The hydrostatic<br />

input drives the annulus of the epicyclic gear in<br />

either directi<strong>on</strong> of rotati<strong>on</strong>, hence c<strong>on</strong>tinuously<br />

varying the gearing ratio to keep the generator<br />

speed c<strong>on</strong>stant throughout an engine speed<br />

variati<strong>on</strong> of 30%. In the standard layout, th<str<strong>on</strong>g>is</str<strong>on</strong>g> <str<strong>on</strong>g>is</str<strong>on</strong>g><br />

between 100% and 70% of the engine speed at<br />

specified MCR, but it can be placed in a lower<br />

range if required.<br />

The input power to the gear <str<strong>on</strong>g>is</str<strong>on</strong>g> divided into two<br />

paths – <strong>on</strong>e mechanical and the other hydrostatic<br />

– and the epicyclic differential combines the<br />

power of the two paths and transmits the combined<br />

power to the output shaft, c<strong>on</strong>nected to the<br />

generator. The gear <str<strong>on</strong>g>is</str<strong>on</strong>g> equipped with a hydrostatic<br />

motor driven by a pump, and c<strong>on</strong>trolled by an<br />

electr<strong>on</strong>ic c<strong>on</strong>trol unit. <str<strong>on</strong>g>Th<str<strong>on</strong>g>is</str<strong>on</strong>g></str<strong>on</strong>g> keeps the generator<br />

speed c<strong>on</strong>stant during single running as well as<br />

when running in parallel with other generators.<br />

The multi�d<str<strong>on</strong>g>is</str<strong>on</strong>g>c clutch, integrated into the gear input<br />

shaft, permits the engaging and d<str<strong>on</strong>g>is</str<strong>on</strong>g>engaging<br />

of the epicyclic gear, and thus the generator, from<br />

the main engine during operati<strong>on</strong>.<br />

An electr<strong>on</strong>ic c<strong>on</strong>trol system with a RENK c<strong>on</strong>troller<br />

ensures that the c<strong>on</strong>trol signals to the main<br />

electrical switchboard are identical to those for<br />

the normal auxiliary generator sets. <str<strong>on</strong>g>Th<str<strong>on</strong>g>is</str<strong>on</strong>g></str<strong>on</strong>g> applies<br />

to ships with automatic synchr<strong>on</strong><str<strong>on</strong>g>is</str<strong>on</strong>g>ing and load<br />

sharing, as well as to ships with manual switchboard<br />

operati<strong>on</strong>.<br />

Internal c<strong>on</strong>trol circuits and interlocking functi<strong>on</strong>s<br />

between the epicyclic gear and the electr<strong>on</strong>ic<br />

c<strong>on</strong>trol box provide automatic c<strong>on</strong>trol of the functi<strong>on</strong>s<br />

necessary for the reliable operati<strong>on</strong> and<br />

protecti<strong>on</strong> of the BWIII/RCF unit. If any m<strong>on</strong>itored<br />

value exceeds the normal operati<strong>on</strong> limits, a warning<br />

or an alarm <str<strong>on</strong>g>is</str<strong>on</strong>g> given depending up<strong>on</strong> the origin,<br />

severity and the extent of deviati<strong>on</strong> from the<br />

perm<str<strong>on</strong>g>is</str<strong>on</strong>g>sible values. The cause of a warning or an<br />

alarm <str<strong>on</strong>g>is</str<strong>on</strong>g> shown <strong>on</strong> a digital d<str<strong>on</strong>g>is</str<strong>on</strong>g>play.<br />

<strong>MAN</strong> B&W K108ME-C6, K98MC/MC-C/ME/ME-C6/7,<br />

S90MC-C/ME-C7/8, K90ME/ME-C9, K90MC-C/ME-C6, S80MC6,<br />

S80MC-C7/8, S80ME-C7/8/9, K80ME-C9, K80MC-C/ME-C6,<br />

S70MC�C/ME-C/ME-GI7/8, L70MC�C/ME-C7/8, S70MC6,<br />

S65ME-C/ME-GI8, S60MC6, S60MC-C/ME-C/ME-GI7/8,<br />

L60MC-C/ME-C7/8, S50MC-C/ME-C7/8, S50MC6, S50ME-B8/9<br />

<strong>MAN</strong> <strong>Diesel</strong><br />

Extent of delivery for BWIII/RCF units<br />

Page of 6<br />

The delivery compr<str<strong>on</strong>g>is</str<strong>on</strong>g>es a complete unit ready to<br />

be built�<strong>on</strong> to the main engine. Fig. .02.01 shows<br />

the required space and the standard electrical<br />

output range <strong>on</strong> the generator terminals.<br />

Standard sizes of the crankshaft gears and the<br />

RCF units are designed for:<br />

700, 1200, 1800 and 2600 kW, while the generator<br />

sizes of make A. van Kaick are:<br />

Type<br />

DSG<br />

0 V<br />

1800<br />

kVA<br />

60 Hz<br />

r/min<br />

kW<br />

380 V<br />

1 00<br />

kVA<br />

0 Hz<br />

r/min<br />

kW<br />

62 M2� 707 66 627 01<br />

62 L1� 8 68 761 609<br />

62 L2� 1,0 6 8 9 0 7 2<br />

7 M1� 1,271 1,017 1,137 909<br />

7 M2� 1, 32 1,1 6 1,280 1,02<br />

7 L1� 1,6 1 1,321 1, 68 1,17<br />

7 L2� 1,92 1, 39 1,709 1,368<br />

86 K1� 1,9 2 1, 1,8 1, 7<br />

86 M1� 2,3 1,876 2,1 8 1,718<br />

86 L2� 2,792 2,23 2, 2 2,033<br />

99 K1� 3,222 2, 78 2,989 2,391<br />

In the event that a larger generator <str<strong>on</strong>g>is</str<strong>on</strong>g> required,<br />

please c<strong>on</strong>tact <strong>MAN</strong> <strong>Diesel</strong>.<br />

178 34 89�3.1<br />

If a main engine speed other than the nominal <str<strong>on</strong>g>is</str<strong>on</strong>g><br />

required as a bas<str<strong>on</strong>g>is</str<strong>on</strong>g> for the PTO operati<strong>on</strong>, it must<br />

be taken into c<strong>on</strong>siderati<strong>on</strong> when determining the<br />

ratio of the crankshaft gear. However, it has no<br />

influence <strong>on</strong> the space required for the gears and<br />

the generator.<br />

The PTO can be operated as a motor (PTI) as well<br />

as a generator by making some minor modificati<strong>on</strong>s.<br />

198 43 00�0.2

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