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Carbon Nanotube Reinforced Composites: Metal and Ceramic ...

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flakes with platelets of 400 mm are recommended due to their low cost <strong>and</strong> excellent<br />

thermal conductivity.<br />

The size of integrated circuits (IC) continues to decrease as the dem<strong>and</strong> for IC in<br />

wireless communication <strong>and</strong> personal computers increases. Miniaturization of IC<br />

chips <strong>and</strong> increasing processing speed reduces the heat transfer surface area <strong>and</strong><br />

increases power. Local overheating in the central processing unit of computers can<br />

cause the breakdown of the whole system. Accordingly, heat dissipation is the most<br />

common problem that limits the performance, reliability <strong>and</strong> miniaturization of<br />

microelectronics. Further, rapid technological advancement in nanotechnology has<br />

led to the development of novel nanoelectronic devices with multifunctional properties<br />

[11–13]. Conventional metal-matrix composites reinforced with large volume<br />

content of ceramic microparticulates cannot cope with the fast development of<br />

electronic devices. Thus, composites reinforced with a low loading level of carbon<br />

nanotubes (CNTs)show great promise for thermal management applications. At<br />

present, only polymer-based composites reinforced with CNTs have been developed<br />

into thermal interface materials (TIM) for heat dissipation in electronic components.<br />

For instance, Huang et al. fabricated a prototype TIM film consisting of aligned CNT<br />

arrays embedded in an elastomer [14]. They achieved a 120% enhancement of<br />

thermal conductivity in the nanocomposite film reinforced with 0.4 vol.% CNT.<br />

However, the thermal conductivity of such nanocomposite film (1.21 W m 1 K 1 )is<br />

far less small than the theoretical thermal conductivity of aligned nanotubes.<br />

Various unique properties of CNTs have generated interest among many<br />

researchers to use them as nanofillers for metals. The Young s modulus of CNTs<br />

predicted from theoretical simulations <strong>and</strong> measured experimentally is of the order<br />

of 1000 GPa. The tensile strength of MWNTs determined experimentally is 150 GPa.<br />

Further, theoretical prediction reveals an extremely high value of 6000 W m 1 K 1 for<br />

the room temperature thermal conductivity of an isolated SWNT. The measured<br />

room temperature thermal conductivity of an individual MWNT is 3000 W m 1 K 1 .<br />

The combination of high strength, stiffness, aspect ratio <strong>and</strong> flexibility make<br />

CNTs ideal reinforcement materials for high performance composites employed<br />

for structural engineering <strong>and</strong> space applications. Despite these advantages, research<br />

studies on the thermal <strong>and</strong> electrical conducting behaviors of metal/CNT nanocomposites<br />

are very scarce. Nevertheless, there are tremendous opportunities for<br />

materials scientists to develop novel metal-matrix nanocomposites with fascinating<br />

properties.<br />

3.1.1<br />

Thermal Response of <strong>Metal</strong>-Matrix Microcomposites<br />

3.1 Backgroundj91<br />

The thermal expansion behavior of ceramic particulate-reinforced MMCs is controlled<br />

by several factors including size, distribution <strong>and</strong> content of reinforcing<br />

particles. In general, internal stresses are created within the composite during the<br />

cooling from processing temperature due to the mismatch in thermal expansion of<br />

the constituents. The thermal expansion behavior of a composite is quantified by the<br />

coefficient of thermal expansion (CTE) defined as the change in unit length of a

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