Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
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142j 5 <strong>Carbon</strong> <strong>Nanotube</strong>–<strong>Ceramic</strong> Nanocomposites<br />
Figure 5.8 TEM image of CNTs coated with alumina in the<br />
presence of SDS. Reproduced with permission from [62].<br />
Copyright Ó (2003) Elsevier.<br />
zeta potential vs pH plot for pristine CNT in the presence of SDS <strong>and</strong> alumina in<br />
1 mM NaCl solution. The pH value was adjusted to 5 for coating alumina particles<br />
on CNTs. The zeta values of alumina <strong>and</strong> SDS-treated CNTs at pH 5 are<br />
about 35 <strong>and</strong> 40 mV. A very dilute alumina suspension was added to the CNT<br />
suspension. <strong>Carbon</strong> nanotube surfaces were then coated with alumina particles due<br />
to the electrostatic attraction (Figure 5.8). Since then, other researchers have<br />
employed colloidal processing to prepare alumina-CNT nanocomposites using SDS<br />
dispersant [54, 55, 68].<br />
Figure 5.9(a) shows SEM micrograph of hot-pressed Al2O3/MWNT nanocomposite<br />
prepared by heterocoagulation using a SDS dispersant. MWNTs are found to<br />
disperse within alumina grains <strong>and</strong> at the grain boundaries. The SEM image of the<br />
polished nanocomposite specimen subjected to ion milling is shown in Figure 5.9(b).<br />
This micrograph clearly reveals homogenous dispersion of MWNTs within the<br />
matrix of the nanocomposite. The dispersion of MWNTs within the grains <strong>and</strong><br />
grain boundaries of the alumina matrix can be readily seen in the transmission<br />
electron microscopyTEM micrographs as shown in Figure 5.9(c) <strong>and</strong> (d).<br />
5.4.1.2 Spark Plasma Sintering<br />
Murkerjee s group prepared Al2O3/5.7 vol% SWNT <strong>and</strong> Al2O3/10 vol% SWNT<br />
nanocomposites by blending <strong>and</strong> ball milling SWNTs with alumina nanopowders,<br />
followed by spark plasma sintering at 1150 C for 2–3 min [44]. Pure alumina <strong>and</strong><br />
Al2O3/5.7 vol% SWNT <strong>and</strong> Al2O3/10 vol% SWNT nanocomposites can be consolidated<br />
to full density of 100% at 1150 C for 3 min (Table 5.2). The matrix grain size of<br />
the Al2O3/5.7 vol% SWNT <strong>and</strong> Al2O3/10 vol% SWNT nanocomposites is considerably<br />
smaller than that of pure alumina. Thus, SWNTs are very effective to retard the<br />
grain growth of alumina during SPS. Moreover, CNTs tend to form a network<br />
structure at grain boundaries (Figure 5.10). Generally, sintering time <strong>and</strong> temperature<br />
have a large influence on the density of resulting nanocomposites. For example,<br />
the relative density of the Al2O3/10 vol% SWNT nanocomposite drops to 95.2% by<br />
reducing the sintering time to 2 min at 1150 C. At 1100 C for 3 min, the relative<br />
density of the Al2O3/10 vol% SWNT nanocomposite reduces to 85.8%.