Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
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198j 7 Mechanical Properties of <strong>Carbon</strong> <strong>Nanotube</strong>–<strong>Ceramic</strong> Nanocomposites<br />
Table 7.3 Comparison of processing conditions for making<br />
Al2O3/10 vol% SWNT nanocomposite.<br />
Comparison<br />
parameters<br />
Mukherjee s group<br />
Ref. [Chap. 5, Ref. 44]<br />
Padture s<br />
group Ref. [21]<br />
Sintering materials SWNT <strong>and</strong> Al2O3 SWNT <strong>and</strong> Al2O3<br />
Dispersing <strong>and</strong> mixing methods Wet-milling <strong>and</strong> sieving No sieving<br />
SPS processing conditions 1150 C, 3 min, 63 MPa 1450–1550 C,<br />
3–10 min, 40 MPa<br />
Relative density (%) 100 95.1<br />
Grain size 200 nm 1000–2000 nm<br />
Fracture toughness 194% increase (VIF) No toughening<br />
(VIF <strong>and</strong> SEVNB)<br />
Reproduced with permission from [23]. Copyright Ó (2008) Elsevier.<br />
improvement in the facture toughness of alumina by adding 10 vol% SWNT. In other<br />
words, the Al 2O 3/10 vol% SWNT <strong>and</strong> Al 2O 3/10 vol% graphite composites are as<br />
brittle as the dense alumina. One possible explanation for low fracture toughness of<br />
the Al2O3/10 vol% SWNT nanocomposite obtained from the SEVNB st<strong>and</strong>ard<br />
method is the employment of high SPS temperatures (i.e., 1450–1550 C) for the<br />
consolidation of powder mixture. Table 7.3 summarizes the processing conditions<br />
from Mukherjee <strong>and</strong> Padture s research groups for fabrication of the Al2O3/10 vol%<br />
SWNT nanocomposite. Apparently, the SPS temperature of the Al2O3/10 vol%<br />
SWNT nanocomposite prepared by Padture s group is significantly higher, thereby<br />
leading to large matrix grain size of the resulting composite.<br />
The effect of hybrid reinforcements (1 vol% SiC <strong>and</strong> 5–10 vol% MWNT) on the<br />
mechanical properties of alumina nanocomposites is now considered. The hybrid<br />
reinforcements offer distinct advantages by combining different properties of<br />
nanofillers to produce nanocomposites with higher toughness. The hybrids were<br />
fabricated by blending MWNTs, SiC <strong>and</strong> alumina in ethanol ultrasonically followed<br />
by ball-milling <strong>and</strong> drying. Dried composite powders were spark plasma<br />
sintered at 1550 C. For comparison, pure alumina <strong>and</strong> Al2O3/1 vol% SiC nanocomposite<br />
were also prepared under the same processing conditions. Figure 7.11<br />
shows the r.d., fracture strength, bending strength <strong>and</strong> hardness for dense Al2O3,<br />
Al2O3/1 vol% SiC composite <strong>and</strong> Al2O3/(MWNT þ SiC) hybrids [Chap. 5, Ref. 75].<br />
It is obvious that SiC nanoparticles inhibit densification of alumina but its addition<br />
improves both the bending strength <strong>and</strong> fracture toughness of alumina. Additions<br />
of 5 <strong>and</strong> 7 vol% MWNT to the Al2O3/1 vol% SiC nanocomposite further improve<br />
the fracture toughness but the bending strength decrease slightly. The r.d. <strong>and</strong> all<br />
mechanical properties of the hybrid deteriorate by adding 10 vol% MWNT due to<br />
the nanotube agglomeration. SEM fractographs reveal that crack bridging <strong>and</strong><br />
crack deflection by MWNTs are responsible for improving the toughness of hybrid<br />
nanocomposites.<br />
In the case of plasma-sprayed nanocomposite coatings, Agarwal s group indicated<br />
that the MWNT additions are beneficial to enhance the toughness of alumina