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Carbon Nanotube Reinforced Composites: Metal and Ceramic ...

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5<br />

<strong>Carbon</strong> <strong>Nanotube</strong>–<strong>Ceramic</strong> Nanocomposites<br />

5.1<br />

Overview<br />

The development of advanced technologies in the aeronautics, space <strong>and</strong> energy<br />

sectors requires high performance materials with excellent mechanical properties,<br />

high thermal conductivity <strong>and</strong> good wear resistance. <strong>Metal</strong>lic composites can meet<br />

these requirements but they suffer from corrosion <strong>and</strong> oxidation upon exposure to<br />

severe aggressive environments. Further, composite materials based on aluminum<br />

have a low melting point ( 643 C) that precludes their use as structural materials at<br />

elevated temperatures. <strong>Ceramic</strong>-based materials such as zirconia (ZrO2), alumina<br />

(Al2O3), silicon carbide (SiC), silicon nitride (Si3N4) <strong>and</strong> titanium carbide (TiC) have<br />

been used in industrial sectors at high temperatures due to their intrinsic thermal<br />

stability, good corrosion resistance, high temperature mechanical strength <strong>and</strong> low<br />

density. However, ceramics are known to exhibit low fracture toughness since plastic<br />

deformation in ceramics is very limited. Several approaches have been adopted to<br />

improve the fracture toughness of ceramics. These include transformation toughening,<br />

ductile-phase toughening <strong>and</strong> reinforcement toughening [1] (Figure 5.1).<br />

Transformation toughening involves the occurrence of phase transformation in<br />

zirconia-based ceramics to arrest the propagation of cracks. Pure zirconia exhibits<br />

three different crystalline structures: monoclinic (room temperature to 1170 C),<br />

tetragonal (1170–2370 C) <strong>and</strong> cubic (>2370 C). Several stabilizers or dopants are<br />

known to stabilize the tetragonal <strong>and</strong> cubic phases at room temperature in the<br />

metastable state [2, 3]. Partial stabilization enables retention of the metastable<br />

tetragonal phase of zirconia at ambient temperature by adding appropriate dopants<br />

such as MgO, CaO <strong>and</strong> Y2O3 (designated as M-TZP, C-TZP <strong>and</strong> Y-TZP). Under<br />

external stress loading, phase transformation from the tetragonal to the monoclinic<br />

phase occurs in the stress field around the crack tip [4]. This stress-induced tetragonal<br />

to monoclinic transformation is commonly referred to as martensitic transformation<br />

<strong>and</strong> somewhat similar to that in the carbon steels. Accompanying this<br />

transformation is a large increase in volume expansion. The resulting strain tends to<br />

relieve the stress field across the crack tip, thereby facilitating absorption of large<br />

fracture energy.<br />

j131

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