Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
Carbon Nanotube Reinforced Composites: Metal and Ceramic ...
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120j 4 Mechanical Characteristics of <strong>Carbon</strong> <strong>Nanotube</strong>–<strong>Metal</strong> Nanocomposites<br />
As the asperities of the softer surface are deformed <strong>and</strong> fractured by the asperities<br />
of harder counterface, shear deformation is induced near the subsurface region of<br />
softer material. This gives rise to the generation <strong>and</strong> development of microcracks in<br />
this region. The degree of shear deformation depends on the applied load <strong>and</strong> sliding<br />
time. Fragments are detached from the softer specimen surface as wear debris. This<br />
type of material removal is termed as delamination wear [28]. In general, delamination<br />
wear is influenced to a large extent by the microstructure of tested specimens.<br />
The wear volume of composite materials depends not only on their hardness, but also<br />
on other intrinsic materials factors, such as dispersion state <strong>and</strong> distribution of fillers,<br />
size of fillers, interfacial bond strength, <strong>and</strong> extrinsic testing conditions. Inhomogeneous<br />
distribution of reinforcing particles can lead to extensive material loss due to<br />
disintegration of particle agglomerates.<br />
The wear volume of materials at macro-levels is often determined from the pin-ondisk,<br />
ball-on-flat (plate) or block-on-ring tests. In a typical pin-on-disk measurement,<br />
the softer pin specimen is slid against a hard disk counterpart, resulting in weight<br />
loss of the pin. The measurement can also be carried out by sliding a hard pin against<br />
softer disk specimen. For the ball-on-flat test, a hard ball is rubbed against softer flat<br />
specimen, forming deep grooves in the specimen by a plowing action.<br />
<strong>Carbon</strong>-based materials are widely known to be excellent solid lubricants. The<br />
metal/graphite composites are attractive materials for tribological applications in<br />
automotive engines due to the self-lubricating behavior of graphite [29–32]. In<br />
general, lubricants are used to minimize friction <strong>and</strong> reduce wear of the contact<br />
surfaces during sliding wear of component materials. The formation of the lubricating<br />
film prevents direct contact between the mating surfaces. However, it is necessary<br />
to apply lubricants periodically to the wear parts. Solid self-lubricating material like<br />
graphite can automatically induce formation of lubricating film during the wear<br />
process. The main problem of using graphite as a solid lubricant is the loss of<br />
composite strength during service application. This is because the brittle graphite<br />
fillers fracture readily under the application of an external load. In this regard, CNTs<br />
with exceptionally high strength <strong>and</strong> stiffness <strong>and</strong> superior flexibility are attractive<br />
fillers for composites used in tribological applications. The improvement in wear<br />
resistance of the metal-CNT composites is associated with the load-bearing capacity<br />
<strong>and</strong> low friction coefficient of CNTs [33].<br />
The wear deformation <strong>and</strong> damage of metal-matrix composites are well established<br />
in the literature [34, 35]. Compared with wear damage at the microscale, the<br />
wear rate on the nanoscale is much smaller because the applied load is very low.<br />
Contact mode AFM is an effective tool for characterizing the nanowear behavior of<br />
materials at the atomic scale. An AFM with suitable hard tip mounted on a cantilever<br />
can stimulate or form a single asperity contact with the scanned surface. Since<br />
asperities exhibit all sizes <strong>and</strong> shapes, AFM tips with different radii ranging from<br />
about 20 to 70 nm have been produced. As the tip is pushed into the specimen<br />
surface, deflection of the cantilever occurs. A variety of forces (e.g. attractive,<br />
repulsive <strong>and</strong> adhesive) can be detected between the AFM tip <strong>and</strong> the specimen<br />
surface [36]. The wear behavior of materials can be determined by careful analysis of<br />
the force/tip-sample distance curves. Accordingly, AFM is widely used to measure