User Manual 08/2003 Edition

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Table of Contents 4 Communications via PROFIBUS–DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-89 4.1 General information about PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . 4-89 4.2 Process data (PZD area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93 4.2.1 Description of the control signals (data to drive) . . . . . . . . . . . . . . . . . . . . . 4-94 4.2.2 Description of the status signals (data from the drive) . . . . . . . . . . . . . . . . 4-100 xiv 4.2.3 Example: Operating the drive via the control signals with jogging 1 . . . . . 4-106 4.2.4 Example: The drive should traverse with n–set using the control signals 4-107 4.2.5 ”Variable–speed drives” flow diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-108 4.3 Parameter area (PKW area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-111 4.3.1 Structure and description of the parameter area . . . . . . . . . . . . . . . . . . . . . 4-111 4.3.2 Example: Reading parameters via PROFIBUS . . . . . . . . . . . . . . . . . . . . . . 4-116 4.3.3 Example: Writing parameters via PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . 4-118 4.4 Settings at the PROFIBUS DP master . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-120 4.4.1 General information on the DP master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-120 4.4.2 Installing the new master device files (GSD) . . . . . . . . . . . . . . . . . . . . . . . . 4-122 4.4.3 Operating the slave with a third–party master . . . . . . . . . . . . . . . . . . . . . . . 4-122 5 Description of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-123 5.1 Operating mode (from SW 2.0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-123 5.2 ”Speed setpoint” mode (P700 = 1) (from SW 2.0) . . . . . . . . . . . . . . . . . . . 5-125 5.2.1 General information on the ”speed setpoint” mode . . . . . . . . . . . . . . . . . . . 5-125 5.2.2 Ramp–function generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-126 5.2.3 Direction of rotation reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-128 5.2.4 Display of the position actual value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-128 5.2.5 Adaptation of the speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-128 5.2.6 Parameters for the n-set mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-129 5.2.7 Terminal signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-129 5.3 Programming the traversing blocks (only in the pos mode, P700 = 2) . . 5-130 5.3.1 Overview of the traversing blocks and programs . . . . . . . . . . . . . . . . . . . . . 5-130 5.3.2 Structure and description of the traversing blocks . . . . . . . . . . . . . . . . . . . . 5-133 5.3.3 Selecting and controlling traversing blocks and programs . . . . . . . . . . . . . 5-139 5.4 Operating modes (only the pos mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-140 5.4.1 Jogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-140 5.4.2 Manual Data Input (MDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-141 5.4.3 Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-141 5.4.4 Tracking mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-141 5.5 SIMODRIVE POSMO A functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-142 5.5.1 Referencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-142 5.5.2 Flying measurement/actual value setting (from SW 1.4) . . . . . . . . . . . . . . 5-151 5.5.3 Traversing to a fixed endstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-158 5.5.4 Rotary axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-159 5.5.5 Backlash compensation and correction direction (from SW 1.4) . . . . . . . . 5-161 5.5.6 Jerk limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-163 5.5.7 Changeover, metric/inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-164 5.5.8 Reversing the control sense (from SW 1.3) . . . . . . . . . . . . . . . . . . . . . . . . . 5-164 5.5.9 Standstill monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-165 5.5.10 Digital inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-166 5.5.11 Jogging without PROFIBUS and parameterization (from SW 1.4) . . . . . . 5-168 5.5.12 Standalone mode (without bus communications) (from SW 1.2) . . . . . . . . 5-169 Siemens AG 2003 All rights reserved SIMODRIVE POSMO A User Manual (POS1) – 08.03 Edition
5.5.13 Holding brake (from SW 1.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-171 5.5.14 Limit switch monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-178 5.6 Parameters for SIMODRIVE POSMO A . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-181 5.6.1 General information on parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-181 5.6.2 List of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-183 5.6.3 Gearbox–dependent parameters, factory defaults . . . . . . . . . . . . . . . . . . . . 5-210 6 Fault Handling and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-213 6.1 LED fault display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-213 6.2 Faults and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-214 6.2.1 General information on faults and warnings . . . . . . . . . . . . . . . . . . . . . . . . . 6-214 6.2.2 List of faults and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-217 6.3 Analog test outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-228 6.4 Bus monitor AMPROLYZER for PROFIBUS DP . . . . . . . . . . . . . . . . . . . . 6-230 7 Installation and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-231 7.1 Replacing the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-231 7.2 Mounting or replacing a gearbox (only relevant for 300 W motors) . . . . 7-233 7.3 Spare parts for SIMODRIVE POSMO A . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-235 7.3.1 List of spare parts for the 300 W motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-235 7.3.2 Drive unit as spare part (only the 300 W motor) . . . . . . . . . . . . . . . . . . . . . . 7-236 A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-239 B References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-243 C Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-247 C.1 Dimension drawings for SIMODRIVE POSMO A –75 W . . . . . . . . . . . . . C-247 C.2 Dimension drawings for SIMODRIVE POSMO A – 300 W . . . . . . . . . . . C-251 D EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-255 E Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-259 Siemens AG 2003 All rights reserved SIMODRIVE POSMO A User Manual (POS1) – 08.03 Edition Table of Contents xv
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7 7 Installation and Service 04.01
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A A Abbreviations 04.01 GSD HEX HW
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A A Abbreviations 04.01 STB STW SW
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B B References 05.03 Electronic Doc
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C C Dimension Drawings 02.99 08.03
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C C Dimension Drawings 02.99 C.2 Di
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D D EC Declaration of Conformity 08
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E E Index 08.03 Diagnostics LED, 1-
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