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DOE 2000. - Waste Isolation Pilot Plant - U.S. Department of Energy

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WIPP RH PSAR <strong>DOE</strong>/WIPP-03-3174 CHAPTER 4<br />

The primary lid has a 31 in (78.7 cm) diameter opening that is equipped with a secondary lid. The 5.5 in<br />

(14 cm) thick 46 in (116.8 cm) diameter steel secondary lid, weighing 2150 lbs (975.2 kg), is attached to<br />

the center <strong>of</strong> the primary lid with 12 evenly spaced 1.75 in (4.45 cm) diameter bolts. The secondary lid<br />

has multiple steps machined in its periphery which match those in the primary lid, eliminating radiation<br />

streaming pathways, and is sealed to the primary lid by a double silicone O-ring.<br />

The RH TRU 10-160B road cask is certified by the NRC per 10 CFR 71.63(b). The 10-160B road cask<br />

arrangement, shown in Figure 4.2-5, includes impact limiters at each end <strong>of</strong> the road cask. The upper (lid<br />

end) impact limiter weighs 5,300 lbs (2404 kg) while the lower weighs 5,200 lbs (2358 kg). Both impact<br />

limiters extend about 12 in (30.5 cm) beyond the outside wall <strong>of</strong> the cask and are installed prior to<br />

transport so that the cask can meet all transport environment and accident conditions. Each 102 in (259<br />

cm) outside diameter impact limiter is constructed <strong>of</strong> polyurethane foam-filled stainless steel. The<br />

impact limiters are secured to each other around the cask by eight ratchet binders. The approximate total<br />

weight <strong>of</strong> a fully loaded 10-160B road cask with impact limiters is 72,000 lbs (32658.65 kg) and has an<br />

overall length <strong>of</strong> 130 in (3.3 m). The impact limiters are provided with lifting lugs, allowing the use <strong>of</strong><br />

rigging for handling. The 10-160B cask is equipped with four tie-down lugs welded to the outer shell.<br />

The cask also has two lifting lugs and two redundant lifting lugs which are removed during transport and<br />

reinstalled for waste handling operations. The secondary lid is equipped with three lifting lugs used to<br />

lift both lids. Both lids are covered by the top impact limiter and rain cover during transport.<br />

Cask Lifting Yoke<br />

The Design Class IIIA lifting yoke is a lifting fixture that attaches to either hook <strong>of</strong> the 140/25-ton crane<br />

and is designed to lift and rotate the 72B road cask by engaging its handling trunnions. Figure 4.2-6<br />

shows the 140/25-ton overhead crane with the cask lifting yoke lowering a 72B road cask onto the 72B<br />

cask transfer car.<br />

72B Road Cask Transfer Car<br />

The 72B road cask transfer car is a self-propelled, rail guided structural steel car with two A-frame<br />

supports and a bottom positioning fixture designed to hold the 72B road cask in the vertical position.<br />

The point <strong>of</strong> the A-frame is designed to cradle the transport trunnions <strong>of</strong> the road cask (Figure 4.2-7),<br />

while the positioning fixture prevents the cask from moving.<br />

The four wheeled car, weighing 3950 lbs (1792 kg) , is designed to transport the loaded 72B road cask<br />

from the transport trailer to the cask preparation station, then to the CUR. It also repeats the route in<br />

reverse for empty road casks. Each <strong>of</strong> the two front wheels is powered by an electric motor which moves<br />

the car at one <strong>of</strong> two speeds, 16.5 or 66 ft. (5.0 or 20.1 m) per minute.<br />

10-160B Road Cask Transfer Car<br />

The 10-160B road cask transfer car (Figure 4.2-8) is a four wheeled, self-propelled, rail guided structural<br />

steel car constructed similar to the 72B cask transfer car without the A-frame structure. The 10-160B<br />

road cask transfer car weighs 2930 lbs (1329 kg) and is designed to transport the 10-160B road cask, in<br />

the vertical position, from the transport trailer to the CUR. It also repeats the route in reverse for an<br />

empty 10-160B cask. Each <strong>of</strong> the two front wheels is powered by an electric motor which moves the car<br />

at one <strong>of</strong> two speeds, 16.5 or 66 ft. (5.0 or 20.1 m) per minute. The 10-160B road cask transfer car can<br />

be configured with an A-frame structure to support the 72-B road cask.<br />

4.2-4 January 28, 2003

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