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Membrane and Desalination Technologies - TCE Moodle Website

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92 J. Ren <strong>and</strong> R. Wang<br />

solution at the casting window, the formation of nascent flat sheet membranes in the air gap<br />

<strong>and</strong> solidification or vertification of flat sheet membranes in the coagulation bath.<br />

5.2.1. Hydrodynamics of the Polymer Solution at the Casting Window<br />

When the nonwoven fabric web was drawn at a speed of V0, the polymer solution was cast<br />

onto the thin support through a casting window with a casting gap H. The hydrodynamics of<br />

the polymer solution at the casting window is illustrated in Fig. 2.35. The flow field inside the<br />

casting window is assumed to be laminal <strong>and</strong> the velocity Vz along the y direction is a linear<br />

distribution. And the shear rate at the casting window can be described as:<br />

dVz<br />

dy<br />

V0<br />

¼ ; ð55Þ<br />

H<br />

where H is the height of the casting window.<br />

A casting die exists at the exit of the casting window, where a very complicated flow field<br />

exists. According to the transformation of flow field, the linear velocity distribution at the<br />

casting window will be changed into an equal velocity distribution (V 0) with a nascent<br />

membrane thickness L, which is immersed into the coagulant bath for precipitation.<br />

The shear rate at the casting window strongly influences the membrane morphologies <strong>and</strong><br />

performance of flat sheet membranes (105, 106). For the fabrication of flat sheet membranes,<br />

only shear flow exists in the casting window <strong>and</strong> no elongation flow is involved at the air gap.<br />

He <strong>and</strong> Ulbricht (107) have reported a synergist immobilization method for surface<br />

selective photo-grafting on porous polymer membranes. Practical applications of polymeric<br />

membranes for air pollution control, portable water treatment, wastewater reclamation, <strong>and</strong><br />

hazardous industrial waste treatment can be found from the literature (108–110).<br />

Nonwoven fabric<br />

shear<br />

dope solution<br />

V<br />

H<br />

V0<br />

casting blade<br />

casting die<br />

Casting window<br />

nascent membrane thickness<br />

Fig. 2.35 Hydrodynamics of the polymer solution at the casting window.<br />

y<br />

z<br />

V 0<br />

L<br />

V 0

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