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144<br />

Evaluation of Opportunities for Converting Indigenous UK Wastes <strong>to</strong> Wastes and Energy<br />

AEA/ED45551/Issue 1<br />

10 Thermochemical processes for generating<br />

energy<br />

Thermochemical processes for <strong>the</strong> generation of energy are taken as gasification and pyrolysis in <strong>the</strong><br />

Chapter. Combustion, gasification and pyrolysis all use heat <strong>to</strong> break down <strong>the</strong> structure of <strong>the</strong> feeds<strong>to</strong>ck<br />

so that <strong>the</strong> chemical energy can be released ei<strong>the</strong>r as heat or a fuel product. The conditions in <strong>the</strong><br />

reac<strong>to</strong>r determine <strong>the</strong> products.<br />

When combustible waste enters a high temperature environment it will first dry and <strong>the</strong>n decompose in<strong>to</strong><br />

volatile gas and char components.<br />

A combustion process is always supplied with an excess of air so <strong>the</strong> char and volatile gas burn<br />

completely. The energy in <strong>the</strong> waste is released within <strong>the</strong> combustion equipment and <strong>the</strong> flue gas<br />

from it. It is recovered as hot water or steam.<br />

Gasification processes use a limited supply of oxidant; usually air, <strong>to</strong> maintain both combustion and<br />

reducing reactions in <strong>the</strong> same reac<strong>to</strong>r. These reactions produce carbon monoxide (CO), hydrogen<br />

(H2) and hydrocarbons as well as combustion products. Most of <strong>the</strong> energy in <strong>the</strong> fuel is transferred<br />

in<strong>to</strong> <strong>the</strong> calorific value (CV) of <strong>the</strong> gas leaving <strong>the</strong> reac<strong>to</strong>r. This gas can be burned separately in a<br />

boiler, engine or gas turbine. Alternatively it can be converted <strong>by</strong> a syn<strong>the</strong>sis reaction <strong>to</strong> methane for<br />

injection <strong>to</strong> <strong>the</strong> Natural Gas Grid or liquid fuels for transport.<br />

In a pyrolysis process <strong>the</strong>re is no oxygen and <strong>the</strong> char and volatile gas remain largely unchanged.<br />

The energy in <strong>the</strong> waste is retained in <strong>the</strong> CV of <strong>the</strong> gas and char removed from <strong>the</strong> reac<strong>to</strong>r. These<br />

can <strong>the</strong>n be burned separately in a boiler, engine or gas turbine. Some pyrolysis processes produce<br />

gases that can be condensed in<strong>to</strong> a liquid fuel. Pyrolysis products can also be fur<strong>the</strong>r upgraded <strong>to</strong><br />

transport fuels although <strong>the</strong> technologies required are not yet commercially available.<br />

There are a number of advantages of converting solid waste in<strong>to</strong> a gas or liquid fuel.<br />

• Cleaning a small fuel gas stream before combustion ra<strong>the</strong>r than a large flue gas flow as in an<br />

incinera<strong>to</strong>r reduces <strong>the</strong> size of <strong>the</strong> pollution control equipment.<br />

• The controlled combustion in a gas flame, as opposed <strong>to</strong> a grate, may also reduce <strong>the</strong> extent and<br />

complexity of final gas cleaning.<br />

• The two points above make installations economically possible that are smaller than current<br />

incinera<strong>to</strong>rs. These should be more acceptable for permitting and more compatible with <strong>the</strong><br />

throughputs of <strong>the</strong> newer mechanical separation and o<strong>the</strong>r recycling and recovery processes.<br />

• Higher electrical output per <strong>to</strong>nne is possible if high-pressure boilers, gas turbines or engines are<br />

used.<br />

• Alternative energy products such as methane and liquid fuels can be manufactured <strong>by</strong> chemical<br />

syn<strong>the</strong>sis using <strong>the</strong> products of gasification or pyrolysis as a base.<br />

In <strong>the</strong> sections below we discuss how <strong>the</strong>rmal technologies are used <strong>to</strong> generate energy from waste,<br />

what demands <strong>the</strong>y make of <strong>the</strong> feeds<strong>to</strong>ck, <strong>the</strong>ir commercial status and <strong>the</strong> risks of deployment.<br />

These advantages are often quoted <strong>by</strong> gasification and pyrolysis suppliers as solutions for perceived<br />

weaknesses in <strong>the</strong> current market leader – combustion with energy recovery. These claims are shown in<br />

Table 74 with our comments.

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