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OCTOBER 19-20, 2012 - YMCA University of Science & Technology

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Proceedings <strong>of</strong> the National Conference on<br />

Trends and Advances in Mechanical Engineering,<br />

<strong>YMCA</strong> <strong>University</strong> <strong>of</strong> <strong>Science</strong> & <strong>Technology</strong>, Faridabad, Haryana, Oct <strong>19</strong>-<strong>20</strong>, <strong>20</strong>12<br />

2.2 Machining<br />

Table 3 shows the various experimental parameters and their levels. The experiments were performed at different<br />

feed rates <strong>of</strong> 0.05 mm/rev, 0.10 mm/rev and 0.15 mm/rev, speeds <strong>of</strong> 1000 rpm,<strong>20</strong>00 rpm, and 3000 rpm and<br />

diameters <strong>of</strong> 4 mm, 8 mm and 12 mm as given in Table 4. The drilling tests are performed on ARIX-CNC<br />

machining center manufactured by ARIX CNC machine Co. Ltd., Taiwan. Coolant was not used in all <strong>of</strong> the<br />

drilling tests. The drill bits used for the experiments are presented in Fig. 2.<br />

Table 3 Experimental parameters and their values<br />

Parameters<br />

Drill Type<br />

Drill Size<br />

Values<br />

Solid carbide TiN coated step drill<br />

Ø 4mm, Ø 8mm and Ø 12mm<br />

Feed rate (mm/rev) 0.05,0.10,0.15<br />

Spindle speed (rpm) 1000,<strong>20</strong>00,3000<br />

Table 4. Variable factor levels<br />

S. No Feed rate, mm/rev Spindle speed, rpm Drill size, mm<br />

1 0.05 1000 4<br />

2 0.05 1000 8<br />

3 0.05 1000 12<br />

4 0.05 <strong>20</strong>00 4<br />

5 0.05 <strong>20</strong>00 8<br />

6 0.05 <strong>20</strong>00 12<br />

7 0.05 3000 4<br />

8 0.05 3000 8<br />

9 0.05 3000 12<br />

10 0.10 1000 4<br />

11 0.10 1000 8<br />

12 0.10 1000 12<br />

13 0.10 <strong>20</strong>00 4<br />

14 0.10 <strong>20</strong>00 8<br />

15 0.10 <strong>20</strong>00 12<br />

16 0.10 3000 4<br />

17 0.10 3000 8<br />

18 0.10 3000 12<br />

<strong>19</strong> 0.15 1000 4<br />

<strong>20</strong> 0.15 1000 8<br />

21 0.15 1000 12<br />

22 0.15 <strong>20</strong>00 4<br />

23 0.15 <strong>20</strong>00 8<br />

24 0.15 <strong>20</strong>00 12<br />

25 0.15 3000 4<br />

26 0.15 3000 8<br />

27 0.15 3000 12<br />

The thrust forces during drilling were measured with a Piezoelectric-dynamometer mean while the signals <strong>of</strong> the<br />

thrust force from the dynamometer was amplified and fed through a data–acquisition system for electronic<br />

storage. The data-acquisition System is based on the dynaware s<strong>of</strong>tware. The experimental setup is shown in Fig.<br />

3.<br />

437

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