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OCTOBER 19-20, 2012 - YMCA University of Science & Technology

OCTOBER 19-20, 2012 - YMCA University of Science & Technology

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Proceedings <strong>of</strong> the National Conference on<br />

Trends and Advances in Mechanical Engineering,<br />

<strong>YMCA</strong> <strong>University</strong> <strong>of</strong> <strong>Science</strong> & <strong>Technology</strong>, Faridabad, Haryana, Oct <strong>19</strong>-<strong>20</strong>, <strong>20</strong>12<br />

basic work content. The necessary changes were suggested in workplace layout to minimize the stress creating<br />

unproductive movements.<br />

3. MOST Methodology<br />

MOST is the latest work measurement technique that can be easily implemented and practically maintained to<br />

estimate the standard time and also improve methods which maximize the resource utilization. It was originally<br />

developed by H. B. Maynard & Company Inc. and has three versions viz Basic MOST for the activities between <strong>20</strong><br />

sec to 2 min, Mini MOST for the activities shorter than <strong>20</strong> sec, and Maxi MOST for the activities above 2 min.<br />

MOST focuses on three types <strong>of</strong> object movements Such as General Move, Control Move, and Tool Use which are<br />

briefly explained hereunder<br />

(i) General Move: It represents the movement through the air from one point to another; this activity is represented<br />

by the following sequence <strong>of</strong> sub-activities or parameters –A B G A B P A,<br />

Where,<br />

A - Action Distance (Mainly Horizontal)<br />

B - Body Motion (Mainly Vertical)<br />

G - Gain Control<br />

P – Placement<br />

The variation in each sub-activity is indicated by an index value. For example, A6 B6 G1 A1 B0 P3 A0 represents,<br />

A6 - Walk three or four steps<br />

B6 - Bend and arise<br />

G1 - Simply grasp an object<br />

A1 - Move within reach<br />

B0 - No body motion<br />

P3 - Place object with adjustment<br />

A0 - No return move<br />

The common scale <strong>of</strong> index numbers for all MOST sequence models is 0, 1, 3, 6, 10, 16, 24, 32, 42 and 54. The time<br />

value for a sequence model in basic MOST is obtained by simply adding the index numbers for individual sub<br />

activity and multiplying the sum by 10. For instance the standard time in TMU for the sequence A6 B6 G1 A1 B0<br />

P3A0 is,<br />

(6 + 6 + 1 + 1 + 0 + 3 + 0)*10 =170 TMU,<br />

i. e., 170 * 0.036<br />

s = 6.12 s.<br />

(ii) Controlled Move: It represents theobject remains in contact with a surface or the object path is controlled. The<br />

move sequence model is A B G M X I A, in which,<br />

M: Move Controlled<br />

X: Process Time<br />

I: Alignment<br />

(iii) Tool Use:represents describing the manual tools (like wrenches, screw drivers, gauges, writing tools, etc.) these<br />

can be used during an operation. It also covers fingers and mental process. It is a combination <strong>of</strong> general move<br />

activities.<br />

The MOST has advantages that only one or two observations are needed to measure the work and the rating factor is<br />

inbuilt (in index time) [4]. The result does not deviate from analyst to analyst since the standard calculation sheet<br />

with standard motion sequence and index values are available. It is more accurate than other techniques and involves<br />

less paper work.<br />

4. Time study in chassis preparation area<br />

“Chassis Preparation Area” main line consists <strong>of</strong> 3 Stages, in Stage I assembly <strong>of</strong> “Rear Power Train” and “Front<br />

Suspension LH and RH” are carried out. In Stage II assembly <strong>of</strong> “Steering Rack”, “Proportionating Valves with three<br />

8<strong>20</strong>

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