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Service Manual TNC 407 / TNC 415 - heidenhain - DR. JOHANNES ...

Service Manual TNC 407 / TNC 415 - heidenhain - DR. JOHANNES ...

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HEIDENHAIN<br />

<strong>DR</strong> .Jcltf~NNES HEIDENHAIN Grnlx-l<br />

D-83292 Traunreut ‘5% (08669) 31-O<br />

SERVICE MANUAL <strong>TNC</strong> <strong>407</strong>/<strong>415</strong><br />

Issue: 01.09.1995<br />

Kundendienst Page 83<br />

17.4 Output “Control Ready for Operation” and<br />

Acknowledgement for Test “Control Ready for Operation”<br />

Important functions are monitored by the <strong>TNC</strong> <strong>407</strong>/<strong>415</strong> by way of a self-diagnosis system (electronic<br />

assemblies such as the micro-processor, the ROM, read/write memory, positioning systems, encoders etc.)<br />

If an error is detected, a blinking error message is displayed in plain language in the dialog line. As soon as<br />

this error is displayed, the output “Control Ready for Operation” becomes inactive.<br />

The output “Control Ready for Operation” is available via the connectors X41/X43 of the LE and on the terminal<br />

X3 /pin 10 of the I/O board PL 400. If the error cause has been eliminated, this state can be cancelled by<br />

switching off the main switch or pressing m.<br />

The output “Control Ready for Operation” is to switch off the control voltage of +24V in the machine tool<br />

interface. Since this is an important safety function, the switch-off function of the output “Control Ready<br />

for Operation” is tested via the input “Acknowledgement Control Ready for Operation” every time the<br />

control is switched on.<br />

The <strong>TNC</strong> <strong>407</strong> features a monitoring function that is tested when the machine tool is switched on.<br />

The <strong>TNC</strong> <strong>415</strong> comprises 3 monitoring systems (main processor, geometry processor and CLP processor)<br />

that are also tested when the machine tool is switched on.<br />

If the +24V at the input “Acknowledgement Control Ready for Operation” are missing during the test routine<br />

when the control is switched on, the error message “RELAY EXT. DC VOLTAGE MISSING” is generated.<br />

If however, the acknowledgement is switched off too late for not switched off at all) after switch-off of the<br />

output, the blinking error message “EMERGENCY STOP DEFECTIVE” is displayed. This error message is<br />

also generated, if the power supply of the PLC part is missing (power supply of the PLC part: see section 8.6).<br />

If the control detects an error during the switch-on test routine, a bridge can be inserted between the outputs<br />

“Control Ready for Operation” and “Acknowledge Control Ready for Operation” (disconnect the wires) in order<br />

to determine whether the defect is due to the control or to the interface. If the error is still present after<br />

inserting the bridge and with correct power supply of the PLC part, the defect is located in the logic unit.<br />

If however, the error does not occur any longer after the bridge has been inserted, the interface is defective.<br />

Note:<br />

Do not forget to remove the bridge and to install the standard operating state after the test

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